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Drug Dissolution Enhancement Using 3D-Printed Silica-Based Oral Films

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F00216224%3A14160%2F25%3A00143719" target="_blank" >RIV/00216224:14160/25:00143719 - isvavai.cz</a>

  • Result on the web

    <a href="https://link.springer.com/article/10.1208/s12248-025-01185-9" target="_blank" >https://link.springer.com/article/10.1208/s12248-025-01185-9</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.1208/s12248-025-01185-9" target="_blank" >10.1208/s12248-025-01185-9</a>

Alternative languages

  • Result language

    angličtina

  • Original language name

    Drug Dissolution Enhancement Using 3D-Printed Silica-Based Oral Films

  • Original language description

    Orodispersible films (ODFs) are increasingly employed for individualized drug delivery due to their ease of administration and precise dosing. However, their drug loading capacity is often limited by the need to maintain thin, flexible structures, posing a particular challenge for incorporating poorly soluble drugs. This study aimed to develop and characterize porous ODF matrices optimized for 3D printing of medicated inks. The primary objective was to investigate the impact of macroporosity on the dissolution kinetics of both poorly soluble and readily soluble drugs, with a focus on enhancing the release of the poorly soluble dexamethasone. Porous ODFs were fabricated via solvent casting using silica- and silicate-based porogens, then loaded with caffeine or dexamethasone through 3D printing. The films were comprehensively characterized using structural (micro-CT, BET), mechanical, and solid-state techniques (SEM, Raman microscopy, FTIR, XRD) to assess porosity, drug crystallization behavior, and drug-matrix compatibility. Drug release was evaluated through dissolution studies. Silica-based porogens yielded films with tunable macroporosity, supporting high drug loads (up to 3-5 times the ink volume). Dexamethasone printed on the SY2 substrate exhibited markedly enhanced dissolution (79.2 +/- 1.8%) compared to its powdered form (29.9 +/- 11.5%), achieving 61.5% release within 20 min. In contrast, caffeine (readily soluble) showed a transient reduction in dissolution rate during the initial two minutes, attributed to increased particle size and delayed film disintegration. Overall, integrating porous matrix design with 3D printing significantly improved the dissolution of poorly soluble dexamethasone without inducing drug-matrix interactions, confirming that structural modifications drive the enhanced release.

  • Czech name

  • Czech description

Classification

  • Type

    J<sub>imp</sub> - Article in a specialist periodical, which is included in the Web of Science database

  • CEP classification

  • OECD FORD branch

    30104 - Pharmacology and pharmacy

Result continuities

  • Project

  • Continuities

    I - Institucionalni podpora na dlouhodoby koncepcni rozvoj vyzkumne organizace

Others

  • Publication year

    2025

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Name of the periodical

    AAPS JOURNAL

  • ISSN

    1550-7416

  • e-ISSN

    1550-7416

  • Volume of the periodical

    28

  • Issue of the periodical within the volume

    1

  • Country of publishing house

    US - UNITED STATES

  • Number of pages

    22

  • Pages from-to

    1-22

  • UT code for WoS article

    001632421500001

  • EID of the result in the Scopus database

    2-s2.0-105024223087