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Advances in plasma technique for Hadfield-coated layers to enhance mechanical durability of R260 rail steel

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F00216275%3A25510%2F25%3A39923016" target="_blank" >RIV/00216275:25510/25:39923016 - isvavai.cz</a>

  • Result on the web

    <a href="https://doi.org/10.1016/j.rsurfi.2025.100477" target="_blank" >https://doi.org/10.1016/j.rsurfi.2025.100477</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.1016/j.rsurfi.2025.100477" target="_blank" >10.1016/j.rsurfi.2025.100477</a>

Alternative languages

  • Result language

    angličtina

  • Original language name

    Advances in plasma technique for Hadfield-coated layers to enhance mechanical durability of R260 rail steel

  • Original language description

    Hadfield steel plays a critical role in high-stress railway track components. This study investigates the potential of plasma powder additive technology for rebuilding railway heavy-haul parts. A comparative analysis of different filler metals, including flux-cored wire and electrode filler metals, focuses on microstructure, mechanical properties, and heat transfer during layer formation. Plasma welding ensures structural stability, essential for dynamic strengthening and fracture toughness. Microstructural evolution is examined via optical and electron microscopy, supported by spherical indentation and Vickers hardness testing. Energy Dispersive Spectroscopy analysis identifies chemical heterogeneity and grain boundaries carbides sources. Numerical simulations provide insights into heat accumulation, optimizing technological parameters to mitigate carbide precipitation and enhance microstructural quality. Results indicate that plasma-welded samples achieve, on average, a 42 % higher indentation yield strength compared to manually welded samples. The strain-hardening exponent is also higher in plasma welding 0.4-0.6 compared to manual welding (0.2). These findings significantly advance railway welding techniques with capability to improve rail surface durability under demanding conditions.

  • Czech name

  • Czech description

Classification

  • Type

    J<sub>imp</sub> - Article in a specialist periodical, which is included in the Web of Science database

  • CEP classification

  • OECD FORD branch

    20501 - Materials engineering

Result continuities

  • Project

  • Continuities

    S - Specificky vyzkum na vysokych skolach<br>I - Institucionalni podpora na dlouhodoby koncepcni rozvoj vyzkumne organizace

Others

  • Publication year

    2025

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Name of the periodical

    Results in Surfaces and Interfaces

  • ISSN

  • e-ISSN

    2666-8459

  • Volume of the periodical

    19

  • Issue of the periodical within the volume

    May 2025

  • Country of publishing house

    NL - THE KINGDOM OF THE NETHERLANDS

  • Number of pages

    9

  • Pages from-to

    100477

  • UT code for WoS article

    001467294800001

  • EID of the result in the Scopus database

    2-s2.0-105000280946