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Evaluation of recycled and reused metal powders for DMLS 3D printing

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F49777513%3A23210%2F24%3A43973696" target="_blank" >RIV/49777513:23210/24:43973696 - isvavai.cz</a>

  • Result on the web

    <a href="https://www.mdpi.com/1996-1944/17/24/6184" target="_blank" >https://www.mdpi.com/1996-1944/17/24/6184</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.3390/ma17246184" target="_blank" >10.3390/ma17246184</a>

Alternative languages

  • Result language

    angličtina

  • Original language name

    Evaluation of recycled and reused metal powders for DMLS 3D printing

  • Original language description

    Metal powders for additive manufacturing are expensive and producing new ones from mined metals has a negative ecological impact. In this work, recycled and reused metal powders from MS1 steel for Direct Metal Laser Sintering (DMLS) 3D printing were evaluated in the laboratory. The powders were recycled by melting followed by gas atomizing. Virgin, recycled and reused metal powders were evaluated using Scanning-Electron Microscopy (SEM), Energy-Dispersive X-Ray Spectroscopy (EDS), X-Ray Diffraction (XRD), metallography analysis, microhardness measurements, Particle Size Distribution (PSD), shape factor by Digital Image Processing (DIP) and flowability testing. The results showed that the particle distribution was modified after recycling. Kurtosis analysis revealed a reduction from -0,64 for virgin powder to -1,29 for recycled powders. A positive skewness was obtained a consequently, smaller particles were found in recycled powder. The shape factor was also modified and changed from 1,57 for virgin powders to 1,28 for recycled powders. The microstructure also changed and austenite was found in recycled powders. The microhardness of recycled powder decreased by 39% compared to the virgin powder. Recycled powders did not flow using two different funnels to evaluate their flowability. The flowability of used powder was reduced from 4,3 s to 2,9 s.

  • Czech name

  • Czech description

Classification

  • Type

    J<sub>imp</sub> - Article in a specialist periodical, which is included in the Web of Science database

  • CEP classification

  • OECD FORD branch

    20501 - Materials engineering

Result continuities

  • Project

  • Continuities

    S - Specificky vyzkum na vysokych skolach

Others

  • Publication year

    2024

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Name of the periodical

    Materials

  • ISSN

    1996-1944

  • e-ISSN

    1996-1944

  • Volume of the periodical

    17

  • Issue of the periodical within the volume

    24

  • Country of publishing house

    CH - SWITZERLAND

  • Number of pages

    13

  • Pages from-to

  • UT code for WoS article

    001384610700001

  • EID of the result in the Scopus database

    2-s2.0-85213289406