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Dual-strategy fabrication of thin-film Pebax membranes for CO2 separation: Hydrophilic gutter layer design and solvent-induced swelling

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F60461373%3A22340%2F25%3A43932786" target="_blank" >RIV/60461373:22340/25:43932786 - isvavai.cz</a>

  • Result on the web

    <a href="https://www.sciencedirect.com/science/article/pii/S1385894725081744" target="_blank" >https://www.sciencedirect.com/science/article/pii/S1385894725081744</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.1016/j.cej.2025.167335" target="_blank" >10.1016/j.cej.2025.167335</a>

Alternative languages

  • Result language

    angličtina

  • Original language name

    Dual-strategy fabrication of thin-film Pebax membranes for CO2 separation: Hydrophilic gutter layer design and solvent-induced swelling

  • Original language description

    Fabricating polyether block amide thin-film composite (TFC) membranes for CO2 separation remains challenging due to their high viscosity, microphase separation, and strong hydrophilicity. This study introduces a dual-strategy approach for the scalable fabrication of defect-free Pebax-1657 TFC membranes: (i) hydrophilic modification of the polydimethylsiloxane (PDMS) gutter layer via polyethylene glycol (PEG) through a two-step hydrosilylation, and (ii) solvent vapor-induced swelling of both the gutter and selective layers. PEG incorporation into PDMS and the resulting increase in hydrophilicity were confirmed by 1H NMR, XPS, and contact angle measurements, while swelling solvents were optimized through systematic analysis. The PEG-grafted PDMS (PDMS-PEG) gutter layer improves interfacial compatibility and coating uniformity. Swelling with hexane and ethanol vapor increases free volume and suppresses defect formation. This strategy enabled reproducible fabrication of large-area (14 x 10 cm2) Pebax-poly(poly(ethylene glycol) methyl ether acrylate) (Pebax-PPEG-MEA) membranes. The optimized membrane exhibited a CO2 permeance of 272 gas permeation units (GPU), with CO2/O2 and CO2/N2 selectivities of 14.0 and 32.0, respectively. Under mixed-gas conditions, the membrane maintained stable performance up to 20 atm, with long-term operational stability confirmed. This work demonstrates that integrating interfacial engineering with swelling control is critical for achieving high-performance gas separation membranes. The proposed approach offers a scalable and reproducible route for producing next-generation TFC membranes for energy-efficient CO2 capture applications.

  • Czech name

  • Czech description

Classification

  • Type

    J<sub>imp</sub> - Article in a specialist periodical, which is included in the Web of Science database

  • CEP classification

  • OECD FORD branch

    20402 - Chemical process engineering

Result continuities

  • Project

  • Continuities

    I - Institucionalni podpora na dlouhodoby koncepcni rozvoj vyzkumne organizace

Others

  • Publication year

    2025

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Name of the periodical

    Chemical Engineering Journal

  • ISSN

    1385-8947

  • e-ISSN

    1873-3212

  • Volume of the periodical

    522

  • Issue of the periodical within the volume

    October 2025

  • Country of publishing house

    CH - SWITZERLAND

  • Number of pages

    10

  • Pages from-to

    167335

  • UT code for WoS article

    001584443900004

  • EID of the result in the Scopus database

    2-s2.0-105014033741