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Towards sustainable precision: A review of water jet meso and micromachining

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F61989100%3A27230%2F25%3A10259167" target="_blank" >RIV/61989100:27230/25:10259167 - isvavai.cz</a>

  • Result on the web

    <a href="https://www.sciencedirect.com/science/article/pii/S2590123025025162" target="_blank" >https://www.sciencedirect.com/science/article/pii/S2590123025025162</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.1016/j.rineng.2025.106447" target="_blank" >10.1016/j.rineng.2025.106447</a>

Alternative languages

  • Result language

    angličtina

  • Original language name

    Towards sustainable precision: A review of water jet meso and micromachining

  • Original language description

    Micro-Abrasive Water Jet Machining (mu AWJM) has become a critical technology for precision micro-manufacturing, addressing the limitations of both conventional and other unconventional machining methods. Its significance lies in its ability to process complex geometries in a vast range of materials-including thermally sensitive polymers, brittle advanced ceramics, composites, superalloys, and thin-film structures-without inducing damage. As a non-thermal disintegration process, mu AWJM holds a distinct advantage over methods like laser cutting and EDM by creating minimal heat-affected zones, thereby preventing the material degradation, warping, and residual stresses that often necessitate costly post-processing. This review provides a comprehensive analysis of mu AWJM&apos;s fundamental principles, including fluid dynamics, abrasive particle behavior, and material removal mechanisms. It examines the intricate interplay of key process parameters such as abrasive particle size (MESH), nozzle geometry, fluid pressure, and standoff distance, and how these parameters influence machining performance and surface integrity. Recent technological advancements, including optimized abrasive delivery systems and the integration of machine learning for process optimization, are critically evaluated. This review not only highlights the inherent advantages of mu AWJM but also addresses current challenges such as kerf taper, nozzle wear, and the efficient machining of novel materials. Furthermore, it delves into the diverse applications of mu AWJM across microfluidics, biomedical engineering, aerospace, and electronics, showcasing its versatility in fabricating complex microstructures. Finally, this review outlines future research directions, ultimately solidifying mu AWJM&apos;s crucial role in the future of sustainable and precise manufacturing.

  • Czech name

  • Czech description

Classification

  • Type

    J<sub>imp</sub> - Article in a specialist periodical, which is included in the Web of Science database

  • CEP classification

  • OECD FORD branch

    20301 - Mechanical engineering

Result continuities

  • Project

  • Continuities

    S - Specificky vyzkum na vysokych skolach

Others

  • Publication year

    2025

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Name of the periodical

    Results in Engineering

  • ISSN

    2590-1230

  • e-ISSN

    2590-1230

  • Volume of the periodical

    27

  • Issue of the periodical within the volume

    September 2025

  • Country of publishing house

    NL - THE KINGDOM OF THE NETHERLANDS

  • Number of pages

    30

  • Pages from-to

    nestránkováno

  • UT code for WoS article

    001541793400004

  • EID of the result in the Scopus database