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Parametric optimization of graphite powder-mixed electrical discharge machining of Ni-Cr dental alloy by response surface methodology

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F61989100%3A27230%2F25%3A10259223" target="_blank" >RIV/61989100:27230/25:10259223 - isvavai.cz</a>

  • Result on the web

    <a href="https://www.webofscience.com/wos/woscc/full-record/WOS:001644850100001" target="_blank" >https://www.webofscience.com/wos/woscc/full-record/WOS:001644850100001</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.1038/s41598-025-32039-1" target="_blank" >10.1038/s41598-025-32039-1</a>

Alternative languages

  • Result language

    angličtina

  • Original language name

    Parametric optimization of graphite powder-mixed electrical discharge machining of Ni-Cr dental alloy by response surface methodology

  • Original language description

    In this study, the effects of machining parameters on material removal rate (MRR), electrode wear rate (EWR) and surface roughness (Ra) in the electrical discharge machining (EDM) of nickel-chromium-based alloy were investigated. Discharge current (I), pulse-on time (Ton), pulse-off time (Toff) and graphite powder concentration were selected as variable parameters in the study. An experimental setup was designed and manufactured for use in powder-mixed EDM experiments. Mathematical models were generated using response surface methodology (RSM), the most effective parameters on the results were determined and regression equations were obtained. Parameter optimization was performed with the highest MRR, lowest EWR, and lowest Ra performance targets. The ideal machining conditions were determined as I = 12.5 A, Ton=66 mu s, Toff=6 mu s and powder-mixed dielectric. Using the powder-mixed dielectric, 34.54% higher MRR, 20.01% lower EWR and 12.64% lower Ra were achieved on average. Using the created mathematical model, the result of the machining to be done with these parameters was predicted and the reliability of the model was tested by comparing the predicted results of the model and the results of the verification experiment.

  • Czech name

  • Czech description

Classification

  • Type

    J<sub>imp</sub> - Article in a specialist periodical, which is included in the Web of Science database

  • CEP classification

  • OECD FORD branch

    20301 - Mechanical engineering

Result continuities

  • Project

  • Continuities

    S - Specificky vyzkum na vysokych skolach

Others

  • Publication year

    2025

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Name of the periodical

    Scientific Reports

  • ISSN

    2045-2322

  • e-ISSN

  • Volume of the periodical

    15

  • Issue of the periodical within the volume

    1

  • Country of publishing house

    GB - UNITED KINGDOM

  • Number of pages

    15

  • Pages from-to

    nestránkováno

  • UT code for WoS article

    001644850100001

  • EID of the result in the Scopus database