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Investigation and assessment of mechanical properties of co-extrusion with towpreg continuous carbon fiber reinforced thermoplastic composites manufactured using material extrusion

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F61989100%3A27360%2F25%3A10257611" target="_blank" >RIV/61989100:27360/25:10257611 - isvavai.cz</a>

  • Result on the web

    <a href="https://4spepublications.onlinelibrary.wiley.com/doi/epdf/10.1002/pc.30004?saml_referrer" target="_blank" >https://4spepublications.onlinelibrary.wiley.com/doi/epdf/10.1002/pc.30004?saml_referrer</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.1002/pc.30004" target="_blank" >10.1002/pc.30004</a>

Alternative languages

  • Result language

    angličtina

  • Original language name

    Investigation and assessment of mechanical properties of co-extrusion with towpreg continuous carbon fiber reinforced thermoplastic composites manufactured using material extrusion

  • Original language description

    Additive manufacturing (AM) is an advanced technique to fabricate a complex geometrical structure using polymer, metals, ceramics, and composite materials. Fused filament fabrication (FFF) is the most widely used extrusion-based AM technique to manufacture polymer and composite parts. Continuous carbon fiber (CCF) is a lightweight high-strength material that offers exceptional mechanical durability and performance when incorporated with polymers; it significantly enhances their performance. To print continuous fibers using the material extrusion technique, various methods have been adapted according to the AM technology. In this study, a self-developed co-extrusion with towpreg method was employed to fabricate the continuous fiber polymer composites in which both the materials polymer filament matrix and CCF reinforcement were inserted separately and extruded together through a single nozzle. Two important printing process parameters (layer height and line width) were considered with different ranges to investigate their influence on the mechanical properties (tensile, flexural, shear and compressive), air void volume, and fiber volume fraction. The results obtained demonstrate that both parameters have a significant impact on the properties and are mostly influenced by the layer height of the samples. The group of composite specimens with the layer height of 0.4 mm and line width of 1.0 mm showed the highest tensile, flexural, shear, and compressive strength of 372.68, 247.59, 42.83, and 184.19 MPa, respectively, with the minimum air void volume of 13.84%. Furthermore, the research outcomes highlight that the composites properties can be optimized by adjusting printing process parameters.Highlights Co-extrusion with towpreg process was employed to fabricate CCFRTC. Layer height and line width were investigated for their influence on properties. The theoretical model was used to predict modulus to validate the model&apos;s accuracy. The results demonstrated that both the parameters have a significant impact. This investigation led to improving the performance of CCFRTCs.

  • Czech name

  • Czech description

Classification

  • Type

    J<sub>imp</sub> - Article in a specialist periodical, which is included in the Web of Science database

  • CEP classification

  • OECD FORD branch

    20500 - Materials engineering

Result continuities

  • Project

  • Continuities

    O - Projekt operacniho programu

Others

  • Publication year

    2025

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Name of the periodical

    Polymer Composites

  • ISSN

    0272-8397

  • e-ISSN

    1548-0569

  • Volume of the periodical

    2025

  • Issue of the periodical within the volume

    22.4.2025

  • Country of publishing house

    US - UNITED STATES

  • Number of pages

    17

  • Pages from-to

    1-17

  • UT code for WoS article

    001480065300001

  • EID of the result in the Scopus database