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The Development of an Optimized Impact Pad for a Six-Strand Tundish Using CFD Simulations

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F61989100%3A27360%2F25%3A10258222" target="_blank" >RIV/61989100:27360/25:10258222 - isvavai.cz</a>

  • Result on the web

    <a href="https://doi.org/10.3390/app15105450" target="_blank" >https://doi.org/10.3390/app15105450</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.3390/app15105450" target="_blank" >10.3390/app15105450</a>

Alternative languages

  • Result language

    angličtina

  • Original language name

    The Development of an Optimized Impact Pad for a Six-Strand Tundish Using CFD Simulations

  • Original language description

    The behavior of molten steel within a tundish plays a crucial role in achieving uniform temperature and chemical composition, enhancing the removal efficiency of non-metallic inclusions, and reducing the wear of refractory linings. These aspects are key for ensuring the production of steel with superior quality. In multi-strand delta-type tundishes, such as the six-strand configuration, flow dynamics become particularly challenging. Key considerations include strand-specific residence times, the uniform distribution of steel flow, and the mitigation of refractory degradation. This paper presents a detailed numerical analysis aimed at designing an optimally shaped impact pad. The effectiveness of each proposed design was assessed through a tracer-based visualization of flow behavior and the evaluation of residence time distribution (RTD) curves. RTD curves were created in isothermal conditions, while the calculations of the temperature fields of steel in the tundish were made in non-isothermal conditions. The results of the simulations were verified by a real plant trial test and indicate that the use of the “SPHERIC-K4” impact pad can greatly enhance the flow characteristics of liquid steel during the continuous casting process. These improvements include preventing the erosion of the tundish refractory lining, improving the distribution of residence times between individual casting strands, and adjusting the proportions of the mixing zones.

  • Czech name

  • Czech description

Classification

  • Type

    J<sub>imp</sub> - Article in a specialist periodical, which is included in the Web of Science database

  • CEP classification

  • OECD FORD branch

    20500 - Materials engineering

Result continuities

  • Project

  • Continuities

    N - Vyzkumna aktivita podporovana z neverejnych zdroju

Others

  • Publication year

    2025

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Name of the periodical

    Applied Sciences

  • ISSN

    2076-3417

  • e-ISSN

    2076-3417

  • Volume of the periodical

    15

  • Issue of the periodical within the volume

    10

  • Country of publishing house

    CH - SWITZERLAND

  • Number of pages

    24

  • Pages from-to

    nestránkováno

  • UT code for WoS article

    001495836500001

  • EID of the result in the Scopus database