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Experimental analysis of crack formation at sheet metal edges

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F68407700%3A21220%2F23%3A00372039" target="_blank" >RIV/68407700:21220/23:00372039 - isvavai.cz</a>

  • Result on the web

    <a href="https://doi.org/10.37904/metal.2023.4694" target="_blank" >https://doi.org/10.37904/metal.2023.4694</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.37904/metal.2023.4694" target="_blank" >10.37904/metal.2023.4694</a>

Alternative languages

  • Result language

    angličtina

  • Original language name

    Experimental analysis of crack formation at sheet metal edges

  • Original language description

    During the pressing of sheet metal parts, cracks may form around the holes that weren't predicted by numerical simulations. These cracks are caused by the partial depletion of the forming capacity at the edges of the hole due to the preparation technology used, most often shearing. The aim of this article is to refine the simulation models by introducing boundary conditions to describe this condition. The Hole Expansion Test (HET), described in ISO 16630 and currently the only worldwide standardised method for determining the sensitivity of a material to edge crack formation, is used to determine the limiting deformation at the edge of the material. Materials commonly used in the automotive industry were chosen for the experiment. Holes were made in samples of each material according to ISO 16630 by shearing, laser cutting, and electro-discharge machining. The testing was carried out according to ISO 16630 at room temperature and the specimens were evaluated manually just before failure. The results obtained were evaluated and compared with theoretical premises. By refining simulation models and introducing boundary conditions that account for the depletion of forming capacity at the edges of holes, manufacturers can better predict and prevent the formation of cracks during the pressing of sheet metal parts. This can improve the quality and durability of automotive parts and lead to safer and more reliable vehicles.

  • Czech name

  • Czech description

Classification

  • Type

    D - Article in proceedings

  • CEP classification

  • OECD FORD branch

    20301 - Mechanical engineering

Result continuities

  • Project

  • Continuities

    S - Specificky vyzkum na vysokych skolach

Others

  • Publication year

    2023

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Article name in the collection

    Metal 2023

  • ISBN

    978-80-88365-12-9

  • ISSN

    2694-9296

  • e-ISSN

    2694-9296

  • Number of pages

    5

  • Pages from-to

    247-251

  • Publisher name

    TANGER

  • Place of publication

    Ostrava

  • Event location

    Brno

  • Event date

    May 17, 2023

  • Type of event by nationality

    WRD - Celosvětová akce

  • UT code for WoS article