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DESIGN, OPTIMIZATION AND EXPERIMENTAL INVESTIGATION OF VARIOUS SMALL-SCALE ORC EXPANDERS IN A BIOMASS COGENERATION PLANT

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F68407700%3A21220%2F25%3A00385576" target="_blank" >RIV/68407700:21220/25:00385576 - isvavai.cz</a>

  • Alternative codes found

    RIV/68407700:21720/25:00385576

  • Result on the web

    <a href="https://lutpub.lut.fi/bitstream/handle/10024/170511/ORC2025_proceedings_public.pdf?sequence=1&isAllowed=y" target="_blank" >https://lutpub.lut.fi/bitstream/handle/10024/170511/ORC2025_proceedings_public.pdf?sequence=1&isAllowed=y</a>

  • DOI - Digital Object Identifier

Alternative languages

  • Result language

    angličtina

  • Original language name

    DESIGN, OPTIMIZATION AND EXPERIMENTAL INVESTIGATION OF VARIOUS SMALL-SCALE ORC EXPANDERS IN A BIOMASS COGENERATION PLANT

  • Original language description

    This paper presents the design, optimization, and experimental investigation of three small-scale ORC expanders — one rotary vane expander and two turbines (a single-stage axial impulse turbine and a radial re-entry turbine called Elektra) — developed for an operational biomass-fired CHP unit. All expanders were tested in a 120 kWth woodchip-fired ORC plant at CTU UCEEB. The rotary vane expander demonstrated broad operational flexibility, moderate efficiency sensitivity to boundary conditions, and over 10,000 hours of run time, though it requires periodic maintenance. The Elektra turbine, designed as a low-rpm standard generator alternative using in-house 1D meanline modeling and CFD optimization, achieved around 34.8% efficiency at 3,000 rpm. The axial impulse turbine, optimized via genetic algorithms, reached over 61% efficiency and 7 kW output at 14,000 rpm. Techno-economic analysis showed that the rotary vane expander achieved the lowest specific plant costs, while the axial turbine delivered the highest efficiency at increased cost. The Elektra turbine, despite its low capital cost, exhibited limited performance and the highest plant-specific costs. Experimental results validated the design tools and provided comparative insight into expander suitability for small-scale CHP applications.

  • Czech name

  • Czech description

Classification

  • Type

    D - Article in proceedings

  • CEP classification

  • OECD FORD branch

    20704 - Energy and fuels

Result continuities

  • Project

    <a href="/en/project/TO01000160" target="_blank" >TO01000160: Optimised expanders for small-scale distributed energy systems</a><br>

  • Continuities

    P - Projekt vyzkumu a vyvoje financovany z verejnych zdroju (s odkazem do CEP)

Others

  • Publication year

    2025

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Article name in the collection

    Proceedings of the 8th International Seminar on ORC Power Systems

  • ISBN

    978-952-412-288-7

  • ISSN

    2243-3376

  • e-ISSN

    2243-3376

  • Number of pages

    10

  • Pages from-to

    92-101

  • Publisher name

    LUT Scientific and Expertise Publications

  • Place of publication

  • Event location

    Lappeenranta

  • Event date

    Sep 9, 2025

  • Type of event by nationality

    WRD - Celosvětová akce

  • UT code for WoS article