Dynamic manufacturing of thin-walled work pieces by Milling process
Public support
Provider
Ministry of Education, Youth and Sports
Programme
—
Call for proposals
FP7-2012-NMP-ICT-FoF
Main participants
České vysoké učení technické v Praze / Fakulta strojní
Contest type
RP - Co-financing of EC programme
Contract ID
MSMT-42111/2013
Alternative language
Project name in Czech
Dynamic manufacturing of thin-walled work pieces by Milling process
Annotation in Czech
Lightweight components are gaining in importance in EU key industries with good market growth potential (aerospace, automotive, power generation, medical technology etc.). To achieve weight reductions, complex thin-walled structures are combined with high strength materials. However, the lower stiffness of work pieces leads to severe challenges during the milling process: - Difficulty to achieve high work piece quality, due to vibration and process forces, in industries that have very high safety and quality requirements (aviation, space etc.). Therefore, in many cases manual finishing of the work pieces is required. - Achievement of acceptable work piece quality only through time and resource consuming trial and error identification of process parameters that circumvent critical process states. This often results in slow and inefficient processes. To overcome these problems, DynaMill aims at achieving the complete control over the milling process of thin-walled work pieces. This will be realised through a threefold approach combining the development of process planning, adaptive clamping devices and improved cutting conditions. Subsequently, these three developments will be integrated in the DynaMill Technology as a platform. Throughout the projectdemonstration of intermediate and integrated solutions will play an important role. The concrete impacts for industry include: - 30% reduction of production time and costs - 80% increase in process stability - 30% reduction of power, compressed air and coolants - 60% reduction of process set-up time and 70% reduction of wasted raw materials during set-up - 20% improvement of tool life - Elimination of finishing operations As a result the competiveness of European industry will be enhanced significantly.For the project, a strong consortium consisting of two research institutes, four manufacturers of key technologies (CAM software, machine tools, clamping devices and tools) and four end users has been gathered.
Scientific branches
R&D category
AP - Applied research
CEP classification - main branch
JQ - Machinery and tools
CEP - secondary branch
JP - Industrial processes and processing
CEP - another secondary branch
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OECD FORD - equivalent branches <br>(according to the <a href="http://www.vyzkum.cz/storage/att/E6EF7938F0E854BAE520AC119FB22E8D/Prevodnik_oboru_Frascati.pdf">converter</a>)
20302 - Applied mechanics<br>20501 - Materials engineering<br>20705 - Remote sensing<br>20706 - Marine engineering, sea vessels<br>20707 - Ocean engineering
Completed project evaluation
Provider evaluation
U - Uspěl podle zadání (s publikovanými či patentovanými výsledky atd.)
Project results evaluation
Following the condition that the candidate of financial contribution was evaluated and afterwards selected by international provider in accordance with the rules of the program the Ministry of Education, Youth ans Sports does not realize the evaluation of project results. The project is evaluated only after its approval by an international provider.
Solution timeline
Realization period - beginning
Jan 1, 2013
Realization period - end
Oct 31, 2015
Project status
U - Finished project
Latest support payment
Mar 20, 2014
Data delivery to CEP
Confidentiality
S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů
Data delivery code
CEP16-MSM-7E-U/01:1
Data delivery date
Oct 6, 2017
Finance
Total approved costs
4,103 thou. CZK
Public financial support
4,103 thou. CZK
Other public sources
0 thou. CZK
Non public and foreign sources
0 thou. CZK