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Selective alloying of pure aluminum with varying amounts of magnesium using friction stir processing for improved mechanical and corrosion-resistant properties

Result description

This study investigates the effects of adding different amounts of Mg to the surface of pure Al substrate using friction stir processing (FSP) technique to prepare Al-Mg solid solutions. For this purpose, machined grooves on the surface of the pure Al plates were filled by bulk Mg blocks and FSPed to form Al-Mg solid solution layers with-2.0, 4.5, and 33.9 at.% Mg. The chemical composition, microstructure, and surface Volta potential of the surface alloyed layers were studied by SEM/EDS, XRD, and SKPFM, respectively. The results revealed that incorporating Mg into the Al substrate causes a considerable refinement of the microstructure, resulting in a significant increase in Vickers hardness number from 25 to 208.4 HV (-734% increase). As the Mg content in the alloyed layer increased, a transition from a single-phase solid solution structure to a dual-phase structure was observed. Based on the potentiodynamic polarization results, it is evident that the corrosion resistance of the single-phase alloyed layer can match that of marine-grade aluminum alloys.

Keywords

Al -Mg solid solutionFriction stir selective alloyingHardnessCorrosionSKPFM

Alternative languages

  • Result language

    angličtina

  • Original language name

    Selective alloying of pure aluminum with varying amounts of magnesium using friction stir processing for improved mechanical and corrosion-resistant properties

  • Original language description

    This study investigates the effects of adding different amounts of Mg to the surface of pure Al substrate using friction stir processing (FSP) technique to prepare Al-Mg solid solutions. For this purpose, machined grooves on the surface of the pure Al plates were filled by bulk Mg blocks and FSPed to form Al-Mg solid solution layers with-2.0, 4.5, and 33.9 at.% Mg. The chemical composition, microstructure, and surface Volta potential of the surface alloyed layers were studied by SEM/EDS, XRD, and SKPFM, respectively. The results revealed that incorporating Mg into the Al substrate causes a considerable refinement of the microstructure, resulting in a significant increase in Vickers hardness number from 25 to 208.4 HV (-734% increase). As the Mg content in the alloyed layer increased, a transition from a single-phase solid solution structure to a dual-phase structure was observed. Based on the potentiodynamic polarization results, it is evident that the corrosion resistance of the single-phase alloyed layer can match that of marine-grade aluminum alloys.

  • Czech name

  • Czech description

Classification

  • Type

    Jimp - Article in a specialist periodical, which is included in the Web of Science database

  • CEP classification

  • OECD FORD branch

    10305 - Fluids and plasma physics (including surface physics)

Result continuities

  • Project

  • Continuities

    I - Institucionalni podpora na dlouhodoby koncepcni rozvoj vyzkumne organizace

Others

  • Publication year

    2023

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Name of the periodical

    Materials Chemistry and Physics

  • ISSN

    0254-0584

  • e-ISSN

    1879-3312

  • Volume of the periodical

    306

  • Issue of the periodical within the volume

    September

  • Country of publishing house

    CH - SWITZERLAND

  • Number of pages

    10

  • Pages from-to

    1-10

  • UT code for WoS article

    001060251800001

  • EID of the result in the Scopus database

    2-s2.0-85162900727

Basic information

Result type

Jimp - Article in a specialist periodical, which is included in the Web of Science database

Jimp

OECD FORD

Fluids and plasma physics (including surface physics)

Year of implementation

2023