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Tailoring microstructure and properties of porous mullite-based ceramics via sol-gel impregnation

The result's identifiers

  • Result code in IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F00216305%3A26310%2F26%3A0197611" target="_blank" >RIV/00216305:26310/26:0197611 - isvavai.cz</a>

  • Result on the web

    <a href="https://www.webofscience.com/wos/woscc/full-record/WOS:001423840800001" target="_blank" >https://www.webofscience.com/wos/woscc/full-record/WOS:001423840800001</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.1016/j.ceramint.2024.06.019" target="_blank" >10.1016/j.ceramint.2024.06.019</a>

Alternative languages

  • Result language

    angličtina

  • Original language name

    Tailoring microstructure and properties of porous mullite-based ceramics via sol-gel impregnation

  • Original language description

    Nanotechnology has been introduced into the refractory industry decades ago. However, there are still some peculiarities that hinder its routine application. Poor mechanical strength is one of them. Here we present the fabrication technique for mullite porous ceramics using a calcium-free colloidal binder system followed by secondary sol-gel impregnation intended for fabrication of large up-scaled monoliths. The primary foam was prepared via direct foaming of slurry containing colloidal silica, gelling agents, surfactant, silica fume, and different types of alumina. The foam mixture was cast, de-molded and dried using a cascade drying procedure. The investigation of mullitization that occurred during the high-temperature treatment was studied by XRD and TG-DTA analysis. The optimized sintering curve was then applied to obtain the highest mechanical properties. The resulting foam (with open porosity, volume density about 900 kg/m3 and mechanical strength about 10 MPa) was further processed by the impregnation step. The applied silica or combined silica/aluminum sol and unreacted alumina underwent secondary mullitization during following high-temperature treatment, which significantly enhanced the mechanical strength (up to 18 MPa). The secondary mullitization process was also investigated by HT-XRD and TG-DTA analysis. Foam microstructure was observed by an electron scanning microscope. Thermal conductivity of as-prepared ceramics foams varied from 0.3 to 0.4 W/m & sdot;K. The foam wall porosity evolution was studied by mercury intrusion porosimeter and estimated from image analysis.

  • Czech name

  • Czech description

Classification

  • Type

    J<sub>imp</sub> - Article in a specialist periodical, which is included in the Web of Science database

  • CEP classification

  • OECD FORD branch

    20500 - Materials engineering

Result continuities

  • Project

    <a href="/en/project/GA22-04828S" target="_blank" >GA22-04828S: Advanced lithium silicate sealers: on the way to sustainable building materials</a><br>

  • Continuities

    P - Projekt vyzkumu a vyvoje financovany z verejnych zdroju (s odkazem do CEP)

Others

  • Publication year

    2025

  • Confidentiality

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Data specific for result type

  • Name of the periodical

    Ceramics International

  • ISSN

    0272-8842

  • e-ISSN

    1873-3956

  • Volume of the periodical

    51

  • Issue of the periodical within the volume

    5

  • Country of publishing house

    GB - UNITED KINGDOM

  • Number of pages

    9

  • Pages from-to

    5505-5513

  • UT code for WoS article

    001423840800001

  • EID of the result in the Scopus database