Atomic layer deposition of oxide coatings on porous metal and polymer structures fabricated by additive manufacturing methods (laser-based powder bed fusion, material extrusion, material jetting)

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F00216224%3A14310%2F22%3A00126759" target="_blank" >RIV/00216224:14310/22:00126759 - isvavai.cz</a>

Výsledek na webu

<a href="https://www.sciencedirect.com/science/article/pii/S2468023022006228" target="_blank" >https://www.sciencedirect.com/science/article/pii/S2468023022006228</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.1016/j.surfin.2022.102361" target="_blank" >10.1016/j.surfin.2022.102361</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Atomic layer deposition of oxide coatings on porous metal and polymer structures fabricated by additive manufacturing methods (laser-based powder bed fusion, material extrusion, material jetting)

Popis výsledku v původním jazyce

Complex porous 316 L stainless steel, Ti-6Al-4V, Ti-6Al-7Nb, ULTEM™ 1010 and MED610™ polymer structures were produced with additive manufacturing methods. The structures were surface functionalized by atomic layer deposition of titanium, zinc and zirconium oxide coatings with a thickness between 14 and 43 nm. Deep and narrow structures with aspect ratios &gt;10 could be coated. Titanium oxide films are mostly amorphous when plasma-assisted deposition is used and contain nanocrystalline anatase when deposited by thermal atomic layer deposition. The deposited titanium oxide grains ranged in size from ∼20 to 60 nm. In interior parts of the fractured porous polymer model structures with pore sizes of 1–2 mm, both thermal and plasma-assisted titanium oxide thin films and partly delamination were detected. X-ray photoelectron spectroscopy analysis revealed almost stoichiometric composition and dominance of the Ti (IV) oxidation state at a 250 °C deposition temperature. Zinc oxide coatings in porous polymer model structures partly delaminate as well, while adhesion and homogeneity is higher for printed Ti-6Al-7Nb lattice structures with a 0.5-mm mesh size. Zirconium oxide coatings on Ti-6Al-4V lattice structures with a 0.8-mm mesh size are comparable to zinc oxide coatings but are mostly crystalline. This is attributed to the relatively high, 300 °C deposition temperature. The findings demonstrate potential but also limitations of combined additive manufacturing and atomic layer deposition for medicine and energy production applications. In addition, the results confirm previous studies that metallic and polymeric substrate materials and process conditions strongly influence the coating structure and composition, and individual development of each intended application is required.

Název v anglickém jazyce

Atomic layer deposition of oxide coatings on porous metal and polymer structures fabricated by additive manufacturing methods (laser-based powder bed fusion, material extrusion, material jetting)

Popis výsledku anglicky

Complex porous 316 L stainless steel, Ti-6Al-4V, Ti-6Al-7Nb, ULTEM™ 1010 and MED610™ polymer structures were produced with additive manufacturing methods. The structures were surface functionalized by atomic layer deposition of titanium, zinc and zirconium oxide coatings with a thickness between 14 and 43 nm. Deep and narrow structures with aspect ratios &gt;10 could be coated. Titanium oxide films are mostly amorphous when plasma-assisted deposition is used and contain nanocrystalline anatase when deposited by thermal atomic layer deposition. The deposited titanium oxide grains ranged in size from ∼20 to 60 nm. In interior parts of the fractured porous polymer model structures with pore sizes of 1–2 mm, both thermal and plasma-assisted titanium oxide thin films and partly delamination were detected. X-ray photoelectron spectroscopy analysis revealed almost stoichiometric composition and dominance of the Ti (IV) oxidation state at a 250 °C deposition temperature. Zinc oxide coatings in porous polymer model structures partly delaminate as well, while adhesion and homogeneity is higher for printed Ti-6Al-7Nb lattice structures with a 0.5-mm mesh size. Zirconium oxide coatings on Ti-6Al-4V lattice structures with a 0.8-mm mesh size are comparable to zinc oxide coatings but are mostly crystalline. This is attributed to the relatively high, 300 °C deposition temperature. The findings demonstrate potential but also limitations of combined additive manufacturing and atomic layer deposition for medicine and energy production applications. In addition, the results confirm previous studies that metallic and polymeric substrate materials and process conditions strongly influence the coating structure and composition, and individual development of each intended application is required.

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

10305 - Fluids and plasma physics (including surface physics)

Projekt

<a href="/cs/project/LM2018097" target="_blank" >LM2018097: Centrum výzkumu a vývoje plazmatu a nanotechnologických povrchových úprav</a><br>

Návaznosti

P - Projekt vyzkumu a vyvoje financovany z verejnych zdroju (s odkazem do CEP)

Rok uplatnění

2022

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

Surfaces and Interfaces

ISSN

2468-0230

e-ISSN

2468-0230

Svazek periodika

34

Číslo periodika v rámci svazku

November 2022

Stát vydavatele periodika

NL - Nizozemsko

Počet stran výsledku

10

Strana od-do

1-10

Kód UT WoS článku

000864894700001

EID výsledku v databázi Scopus

2-s2.0-85138756261