Effect of microstructure on machinability of extruded and conventional H13 tool steel

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F00216305%3A26210%2F26%3A0198144" target="_blank" >RIV/00216305:26210/26:0198144 - isvavai.cz</a>

Výsledek na webu

<a href="https://www.sciencedirect.com/science/article/pii/S0264127525005520" target="_blank" >https://www.sciencedirect.com/science/article/pii/S0264127525005520</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.1016/j.matdes.2025.114132" target="_blank" >10.1016/j.matdes.2025.114132</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Effect of microstructure on machinability of extruded and conventional H13 tool steel

Popis výsledku v původním jazyce

H13 tool steel samples were fabricated using material extrusion to explore their machinability, offering a promising alternative to laser powder bed fusion for producing complex parts like moulds and cores. Three material states were studied: as-built (AB), heat-treated additively manufactured (HTAM), and heat-treated wrought (HTW). Machining tests focused on cutting speed, feed per tooth, and cooling conditions (dry/flood), while tracking their effect on cutting forces, surface roughness, hardness, microstructure, and residual stresses. Heat treatment significantly reduced porosity (similar to 45 % decrease between AB and HTAM) and transformed the microstructure to full martensite, increasing hardness and cutting forces. Interestingly, the HTAM sample showed lower cutting forces than HTW-by 23.7 % in dry and 24.5 % under flood cooling. HTW generally produced smoother surfaces at lower cutting parameters, but its roughness increased at higher conditions compared to HTAM. The softest AB sample experienced the highest surface hardening (similar to 12 %) when machined at low cutting speeds, while the HTW sample showed most uniform plastic deformation, extending up to similar to 50 mu m below the surface. Dominantly tensile residual stresses were measured in HTW, while AB and HTAM showed mainly compressive residual stresses under dry conditions. This study highlights viability of extruded H13 for industrial use, particularly in mould applications.

Název v anglickém jazyce

Effect of microstructure on machinability of extruded and conventional H13 tool steel

Popis výsledku anglicky

H13 tool steel samples were fabricated using material extrusion to explore their machinability, offering a promising alternative to laser powder bed fusion for producing complex parts like moulds and cores. Three material states were studied: as-built (AB), heat-treated additively manufactured (HTAM), and heat-treated wrought (HTW). Machining tests focused on cutting speed, feed per tooth, and cooling conditions (dry/flood), while tracking their effect on cutting forces, surface roughness, hardness, microstructure, and residual stresses. Heat treatment significantly reduced porosity (similar to 45 % decrease between AB and HTAM) and transformed the microstructure to full martensite, increasing hardness and cutting forces. Interestingly, the HTAM sample showed lower cutting forces than HTW-by 23.7 % in dry and 24.5 % under flood cooling. HTW generally produced smoother surfaces at lower cutting parameters, but its roughness increased at higher conditions compared to HTAM. The softest AB sample experienced the highest surface hardening (similar to 12 %) when machined at low cutting speeds, while the HTW sample showed most uniform plastic deformation, extending up to similar to 50 mu m below the surface. Dominantly tensile residual stresses were measured in HTW, while AB and HTAM showed mainly compressive residual stresses under dry conditions. This study highlights viability of extruded H13 for industrial use, particularly in mould applications.

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

20500 - Materials engineering

Projekt

—

Návaznosti

S - Specificky vyzkum na vysokych skolach

Rok uplatnění

2025

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

Materials & Design

ISSN

0264-1275

e-ISSN

1873-4197

Svazek periodika

254

Číslo periodika v rámci svazku

June

Stát vydavatele periodika

GB - Spojené království Velké Británie a Severního Irska

Počet stran výsledku

21

Strana od-do

1-21

Kód UT WoS článku

001502028500001

EID výsledku v databázi Scopus

2-s2.0-105005844943