Manufacture of Casts Using Replicast CS Technology from Patterns Produced on Injection Molding

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F46747885%3A24210%2F25%3A00014147" target="_blank" >RIV/46747885:24210/25:00014147 - isvavai.cz</a>

Výsledek na webu

<a href="https://journals.pan.pl/dlibra/publication/157616/edition/137973/content" target="_blank" >https://journals.pan.pl/dlibra/publication/157616/edition/137973/content</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.24425/afe.2025.157616" target="_blank" >10.24425/afe.2025.157616</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Manufacture of Casts Using Replicast CS Technology from Patterns Produced on Injection Molding

Popis výsledku v původním jazyce

The paper discusses issues in the field of casting using the Replicast CS technology and explores the possibilities of applying patterns made on injection moulders with gas injection moulding technology. The scope of the study included designing a Celtic stone pattern and selecting suitable gating system elements based on the analysis of simulation results obtained with MAGMASOFT® v.5.3 software. Determining the dimensions of individual elements, as well as positioning the patterns relative to the pouring gate, was empirical. Changes were made to ensure the production of casts free from defects. Verification focused on parameters such as: solidification temperature, porosity, and metal flow in the mould. After conducting a simulation in MAGMASOFT® v5.3 and achieving satisfactory results, patterns were produced on an injection moulding process, pattern systems were prepared, and ceramic moulds were made. The moulds were then fired, and simultaneously, the patterns were removed from the mould cavities, which were subsequently filled with aluminum alloy AlSi11. An analysis of the quality of the prepared moulds and test casts was also performed.

Název v anglickém jazyce

Manufacture of Casts Using Replicast CS Technology from Patterns Produced on Injection Molding

Popis výsledku anglicky

The paper discusses issues in the field of casting using the Replicast CS technology and explores the possibilities of applying patterns made on injection moulders with gas injection moulding technology. The scope of the study included designing a Celtic stone pattern and selecting suitable gating system elements based on the analysis of simulation results obtained with MAGMASOFT® v.5.3 software. Determining the dimensions of individual elements, as well as positioning the patterns relative to the pouring gate, was empirical. Changes were made to ensure the production of casts free from defects. Verification focused on parameters such as: solidification temperature, porosity, and metal flow in the mould. After conducting a simulation in MAGMASOFT® v5.3 and achieving satisfactory results, patterns were produced on an injection moulding process, pattern systems were prepared, and ceramic moulds were made. The moulds were then fired, and simultaneously, the patterns were removed from the mould cavities, which were subsequently filled with aluminum alloy AlSi11. An analysis of the quality of the prepared moulds and test casts was also performed.

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

20501 - Materials engineering

Projekt

—

Návaznosti

I - Institucionalni podpora na dlouhodoby koncepcni rozvoj vyzkumne organizace

Rok uplatnění

2025

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

ARCHIVES of FOUNDRY ENGINEERING>

ISSN

1897-3310

e-ISSN

—

Svazek periodika

25

Číslo periodika v rámci svazku

4

Stát vydavatele periodika

PL - Polská republika

Počet stran výsledku

15

Strana od-do

175-189

Kód UT WoS článku

001697111200003

EID výsledku v databázi Scopus

2-s2.0-105026611860