Quality evaluation of aluminum-AA6061 truncated cone deformed by single point incremental forming

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F46747885%3A24620%2F22%3A00009906" target="_blank" >RIV/46747885:24620/22:00009906 - isvavai.cz</a>

Výsledek na webu

<a href="https://link.springer.com/content/pdf/10.1007/s40430-022-03730-5.pdf" target="_blank" >https://link.springer.com/content/pdf/10.1007/s40430-022-03730-5.pdf</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.1007/s40430-022-03730-5" target="_blank" >10.1007/s40430-022-03730-5</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Quality evaluation of aluminum-AA6061 truncated cone deformed by single point incremental forming

Popis výsledku v původním jazyce

The manufacturing industry nowadays is focused on newer modern manufacturing methods such as single point incremental forming (SPIF). The SPIF process is getting more popular due to its ability for rapid prototyping and forming complex geometry with simple steps. It can also be used for manufacturing custom-made products to meet unique customer requirements. Few forming parameters will affect the quality of the final workpiece such as the angle of forming, spindle speed, feed rate, tool path, sheet material, step size, tool size, and lubricant. The purpose of this research is to investigate the effect of forming parameters such as feed rate and step size on the quality aspects of the deformed aluminum sheet by SPIF. Therefore, forming was carried out by a CNC machine on a 1.6 mm-thick aluminum AA 6061 metal sheet with three different feed rates of 500, 1000, and 1500 mm/min and three different step sizes of 0.2, 0.6, and 1 mm. The findings revealed that feed rate and step size are two extremely important factors that have a considerable impact on forming outputs, with some interaction effects. It was also observed that rupture of metal sheet is likely during forming if the combination of high step size and low feed rate is employed. The feed rate is beneficial in achieving a better surface quality, while the step size is important in controlling dimension accuracy and final surface hardness.

Název v anglickém jazyce

Quality evaluation of aluminum-AA6061 truncated cone deformed by single point incremental forming

Popis výsledku anglicky

The manufacturing industry nowadays is focused on newer modern manufacturing methods such as single point incremental forming (SPIF). The SPIF process is getting more popular due to its ability for rapid prototyping and forming complex geometry with simple steps. It can also be used for manufacturing custom-made products to meet unique customer requirements. Few forming parameters will affect the quality of the final workpiece such as the angle of forming, spindle speed, feed rate, tool path, sheet material, step size, tool size, and lubricant. The purpose of this research is to investigate the effect of forming parameters such as feed rate and step size on the quality aspects of the deformed aluminum sheet by SPIF. Therefore, forming was carried out by a CNC machine on a 1.6 mm-thick aluminum AA 6061 metal sheet with three different feed rates of 500, 1000, and 1500 mm/min and three different step sizes of 0.2, 0.6, and 1 mm. The findings revealed that feed rate and step size are two extremely important factors that have a considerable impact on forming outputs, with some interaction effects. It was also observed that rupture of metal sheet is likely during forming if the combination of high step size and low feed rate is employed. The feed rate is beneficial in achieving a better surface quality, while the step size is important in controlling dimension accuracy and final surface hardness.

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

20301 - Mechanical engineering

Projekt

<a href="/cs/project/EF16_025%2F0007293" target="_blank" >EF16_025/0007293: Modulární platforma pro autonomní podvozky specializovaných elektrovozidel pro dopravu nákladu a zařízení</a><br>

Návaznosti

P - Projekt vyzkumu a vyvoje financovany z verejnych zdroju (s odkazem do CEP)

Rok uplatnění

2022

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

Journal of the Brazilian Society of Mechanical Sciences and Engineering

ISSN

1678-5878

e-ISSN

—

Svazek periodika

44

Číslo periodika v rámci svazku

9

Stát vydavatele periodika

DE - Spolková republika Německo

Počet stran výsledku

9

Strana od-do

—

Kód UT WoS článku

000842417200003

EID výsledku v databázi Scopus

2-s2.0-85136502803