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Impact of rotor design on its wear and work efficiency of the aluminum refining process

Identifikátory výsledku

  • Kód výsledku v IS VaVaI

    <a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F49777513%3A23210%2F22%3A43972184" target="_blank" >RIV/49777513:23210/22:43972184 - isvavai.cz</a>

  • Nalezeny alternativní kódy

    RIV/75081431:_____/22:00002312

  • Výsledek na webu

    <a href="https://www.mdpi.com/2075-4701/12/11/1803" target="_blank" >https://www.mdpi.com/2075-4701/12/11/1803</a>

  • DOI - Digital Object Identifier

    <a href="http://dx.doi.org/10.3390/met12111803" target="_blank" >10.3390/met12111803</a>

Alternativní jazyky

  • Jazyk výsledku

    angličtina

  • Název v původním jazyce

    Impact of rotor design on its wear and work efficiency of the aluminum refining process

  • Popis výsledku v původním jazyce

    Both the wear and the geometry of the rotor determine the efficiency of the process of aluminum refining. The paper presents wear tests of two different rotors: I (pump type) and II (propeller type). The operation of both rotors in industrial conditions was compared and their service life was examined. It was found that rotor I is more durable than the tested rotor II, and at the same time it provides a good level of hydrogen removal throughout the operation period, i.e., 1112 refining cycles. Rotor wear after refining was calculated by 3D scanning. The study also investigated the impact of rotor geometry on the efficiency of the refining process. The degassing efficiency was determined during refining in a foundry using the Dichte Index (DI). The alloy density and the volume of hydrogen removed were also tested for five stages of rotor wear: 0%, 25%, 50%, 75% and 100%. Both new rotors performed worse in removing hydrogen from the liquid alloy than the worn rotors due to their humidity which cannot be eliminated in the initial stage of their operation. A Dross Test was also performed to determine non-metallic impurities and compare size and number of cavities for rotor I and II. The best results of removing non-metallic inclusions by flotation were obtained for rotor I at the end of its operation.

  • Název v anglickém jazyce

    Impact of rotor design on its wear and work efficiency of the aluminum refining process

  • Popis výsledku anglicky

    Both the wear and the geometry of the rotor determine the efficiency of the process of aluminum refining. The paper presents wear tests of two different rotors: I (pump type) and II (propeller type). The operation of both rotors in industrial conditions was compared and their service life was examined. It was found that rotor I is more durable than the tested rotor II, and at the same time it provides a good level of hydrogen removal throughout the operation period, i.e., 1112 refining cycles. Rotor wear after refining was calculated by 3D scanning. The study also investigated the impact of rotor geometry on the efficiency of the refining process. The degassing efficiency was determined during refining in a foundry using the Dichte Index (DI). The alloy density and the volume of hydrogen removed were also tested for five stages of rotor wear: 0%, 25%, 50%, 75% and 100%. Both new rotors performed worse in removing hydrogen from the liquid alloy than the worn rotors due to their humidity which cannot be eliminated in the initial stage of their operation. A Dross Test was also performed to determine non-metallic impurities and compare size and number of cavities for rotor I and II. The best results of removing non-metallic inclusions by flotation were obtained for rotor I at the end of its operation.

Klasifikace

  • Druh

    J<sub>imp</sub> - Článek v periodiku v databázi Web of Science

  • CEP obor

  • OECD FORD obor

    20501 - Materials engineering

Návaznosti výsledku

  • Projekt

    <a href="/cs/project/TH04010449" target="_blank" >TH04010449: Výzkum a vývoj rafinačních technologií pro zvýšení kvality hliníkových slitin určených pro vysoce náročné odlitky</a><br>

  • Návaznosti

    I - Institucionalni podpora na dlouhodoby koncepcni rozvoj vyzkumne organizace

Ostatní

  • Rok uplatnění

    2022

  • Kód důvěrnosti údajů

    S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Údaje specifické pro druh výsledku

  • Název periodika

    Metals

  • ISSN

    2075-4701

  • e-ISSN

    2075-4701

  • Svazek periodika

    12

  • Číslo periodika v rámci svazku

    11

  • Stát vydavatele periodika

    CH - Švýcarská konfederace

  • Počet stran výsledku

    13

  • Strana od-do

  • Kód UT WoS článku

    000881167400001

  • EID výsledku v databázi Scopus

    2-s2.0-85141670434