Study of the effect of bio-inspired surface texture on the shear strength of bonded 3D-printed materials: Comparison between stainless steel and polycarbonate joints

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F68407700%3A21110%2F24%3A00375041" target="_blank" >RIV/68407700:21110/24:00375041 - isvavai.cz</a>

Výsledek na webu

<a href="https://doi.org/10.1016/j.ijadhadh.2024.103658" target="_blank" >https://doi.org/10.1016/j.ijadhadh.2024.103658</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.1016/j.ijadhadh.2024.103658" target="_blank" >10.1016/j.ijadhadh.2024.103658</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Study of the effect of bio-inspired surface texture on the shear strength of bonded 3D-printed materials: Comparison between stainless steel and polycarbonate joints

Popis výsledku v původním jazyce

Additive Manufacturing (AM) is one of the important technological pillars of Industry 4.0. Thanks to its tool-free manufacturing and extreme flexibility, AM has the potential to respond to individual customer preferences with a customized final product. Nevertheless, the size of 3D printed products is limited by the size of the build chamber of commercially available printers. In addition, deformations, stability, tolerances, and especially cost are highly dependent on the maximum size of the parts. Therefore, a larger final product can only be realized as an assembly group. Therefore, adhesive bonding appears to be an attractive solution for assembling parts made by AM. In this paper, a comparison of the influence of surface texture on the shear strength of 3D-printed metallic and polymeric adhesive joints was performed. A fish scale (FS) bio-inspired surface texture was chosen to examine how surface patterning influences the strength of joints. Fused deposition modeling (FDM) and selective laser melting (SLM) techniques were used to produce polycarbonate (PC) and stainless steel (17-4 PH) specimens, respectively. The effect of bio-surface and material type on the shear strength of adhesive joints was assessed using the ASTM D4501 standardized block shear testing method. The morphological analysis revealed that FDM exhibits reduced resolution and accuracy, making it less suitable for the additive manufacturing of complex surface features in 3D-printed parts when compared to SLM technology. In addition, bio-surface texturing significantly improved the wettability of stainless steel, requiring the synergy of higher surface free energy and increased surface roughness (FS bio-surface) for super-hydrophilicity, while a combination with lower surface free energy (PC material) and the same surface roughness resulted in hydrophobic behavior. On the other hand, the bio-surface texture greatly enhanced the shear strength (+31%) of stainless steel specimens, compared to PC specimens, due to the increase of physical adsorption forces and the enhancement of the mechanical interlocking effect. The analysis of variance (ANOVA) results highlighted the predominant influence of material types on surface wettability (84%), while surface texture had a more pronounced impact on the shear strength of bonded joints (71%).

Název v anglickém jazyce

Study of the effect of bio-inspired surface texture on the shear strength of bonded 3D-printed materials: Comparison between stainless steel and polycarbonate joints

Popis výsledku anglicky

Additive Manufacturing (AM) is one of the important technological pillars of Industry 4.0. Thanks to its tool-free manufacturing and extreme flexibility, AM has the potential to respond to individual customer preferences with a customized final product. Nevertheless, the size of 3D printed products is limited by the size of the build chamber of commercially available printers. In addition, deformations, stability, tolerances, and especially cost are highly dependent on the maximum size of the parts. Therefore, a larger final product can only be realized as an assembly group. Therefore, adhesive bonding appears to be an attractive solution for assembling parts made by AM. In this paper, a comparison of the influence of surface texture on the shear strength of 3D-printed metallic and polymeric adhesive joints was performed. A fish scale (FS) bio-inspired surface texture was chosen to examine how surface patterning influences the strength of joints. Fused deposition modeling (FDM) and selective laser melting (SLM) techniques were used to produce polycarbonate (PC) and stainless steel (17-4 PH) specimens, respectively. The effect of bio-surface and material type on the shear strength of adhesive joints was assessed using the ASTM D4501 standardized block shear testing method. The morphological analysis revealed that FDM exhibits reduced resolution and accuracy, making it less suitable for the additive manufacturing of complex surface features in 3D-printed parts when compared to SLM technology. In addition, bio-surface texturing significantly improved the wettability of stainless steel, requiring the synergy of higher surface free energy and increased surface roughness (FS bio-surface) for super-hydrophilicity, while a combination with lower surface free energy (PC material) and the same surface roughness resulted in hydrophobic behavior. On the other hand, the bio-surface texture greatly enhanced the shear strength (+31%) of stainless steel specimens, compared to PC specimens, due to the increase of physical adsorption forces and the enhancement of the mechanical interlocking effect. The analysis of variance (ANOVA) results highlighted the predominant influence of material types on surface wettability (84%), while surface texture had a more pronounced impact on the shear strength of bonded joints (71%).

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

20501 - Materials engineering

Projekt

—

Návaznosti

I - Institucionalni podpora na dlouhodoby koncepcni rozvoj vyzkumne organizace

Rok uplatnění

2024

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

International Journal of Adhesion and Adhesives

ISSN

0143-7496

e-ISSN

1879-0127

Svazek periodika

131

Číslo periodika v rámci svazku

May

Stát vydavatele periodika

NL - Nizozemsko

Počet stran výsledku

10

Strana od-do

1-10

Kód UT WoS článku

001201899300001

EID výsledku v databázi Scopus

2-s2.0-85185882528