Increasing Machining Accuracy Based on CNC Machine Tool Correction Data by Using Ad Hoc Modification

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F68407700%3A21220%2F22%3A00360220" target="_blank" >RIV/68407700:21220/22:00360220 - isvavai.cz</a>

Výsledek na webu

<a href="https://doi.org/10.3390/machines10050288" target="_blank" >https://doi.org/10.3390/machines10050288</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.3390/machines10050288" target="_blank" >10.3390/machines10050288</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Increasing Machining Accuracy Based on CNC Machine Tool Correction Data by Using Ad Hoc Modification

Popis výsledku v původním jazyce

The geometric accuracy of a workpiece represents one of the key parameters defining its quality, and it is affected by the appropriate selection of the machine tool, control system, NC program and cutting conditions. Up-to-date control systems contain advanced compensation functions, which increase the volumetric accuracy of the machine tools. Nevertheless, these functions use correction data measurements within the machine tool’s periodic maintenance plan. This paper introduces a method for ad hoc correction data modification. This modification is based on the difference between the real and nominal workpiece geometries, which are evaluated on a coordinate-measuring machine as a standard process in high-accuracy workpiece production. Correction data are compiled in the form of a three-dimensional structured mesh, where nodes of the mesh contain such correction values that interpolations within the mesh suppress workpiece geometric deviations. The correction mesh calculations are based on the assumption that the nodes are connected by imaginary springs and that they are initially in force equilibrium. Force disbalance is introduced by workpiece geometric deviations evaluated at arbitrary points. Then the new position of force-balanced nodes is calculated. Experimental results on a three-axis machining center have verified the proposed method, where geometric accuracy of the workpiece increased more than 85% without any negative effect on surface quality. The approach presented is efficient for increasing workpiece accuracy without the need for NC program modification.

Název v anglickém jazyce

Increasing Machining Accuracy Based on CNC Machine Tool Correction Data by Using Ad Hoc Modification

Popis výsledku anglicky

The geometric accuracy of a workpiece represents one of the key parameters defining its quality, and it is affected by the appropriate selection of the machine tool, control system, NC program and cutting conditions. Up-to-date control systems contain advanced compensation functions, which increase the volumetric accuracy of the machine tools. Nevertheless, these functions use correction data measurements within the machine tool’s periodic maintenance plan. This paper introduces a method for ad hoc correction data modification. This modification is based on the difference between the real and nominal workpiece geometries, which are evaluated on a coordinate-measuring machine as a standard process in high-accuracy workpiece production. Correction data are compiled in the form of a three-dimensional structured mesh, where nodes of the mesh contain such correction values that interpolations within the mesh suppress workpiece geometric deviations. The correction mesh calculations are based on the assumption that the nodes are connected by imaginary springs and that they are initially in force equilibrium. Force disbalance is introduced by workpiece geometric deviations evaluated at arbitrary points. Then the new position of force-balanced nodes is calculated. Experimental results on a three-axis machining center have verified the proposed method, where geometric accuracy of the workpiece increased more than 85% without any negative effect on surface quality. The approach presented is efficient for increasing workpiece accuracy without the need for NC program modification.

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

20301 - Mechanical engineering

Projekt

<a href="/cs/project/EF16_026%2F0008404" target="_blank" >EF16_026/0008404: Strojírenská výrobní technika a přesné strojírenství</a><br>

Návaznosti

P - Projekt vyzkumu a vyvoje financovany z verejnych zdroju (s odkazem do CEP)

Rok uplatnění

2022

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

Machines

ISSN

2075-1702

e-ISSN

2075-1702

Svazek periodika

10

Číslo periodika v rámci svazku

5

Stát vydavatele periodika

CH - Švýcarská konfederace

Počet stran výsledku

17

Strana od-do

1-17

Kód UT WoS článku

000804885600001

EID výsledku v databázi Scopus

2-s2.0-85129513778