Remaining Useful Life Estimation of Spindle Bearing Based on Bearing Load Calculation and Off-Line Condition Monitoring
Identifikátory výsledku
Kód výsledku v IS VaVaI
<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F68407700%3A21220%2F23%3A00366551" target="_blank" >RIV/68407700:21220/23:00366551 - isvavai.cz</a>
Nalezeny alternativní kódy
RIV/68407700:21730/23:00366551
Výsledek na webu
<a href="https://doi.org/10.3390/machines11060586" target="_blank" >https://doi.org/10.3390/machines11060586</a>
DOI - Digital Object Identifier
<a href="http://dx.doi.org/10.3390/machines11060586" target="_blank" >10.3390/machines11060586</a>
Alternativní jazyky
Jazyk výsledku
angličtina
Název v původním jazyce
Remaining Useful Life Estimation of Spindle Bearing Based on Bearing Load Calculation and Off-Line Condition Monitoring
Popis výsledku v původním jazyce
Spindles are key components of machine tools. An efficient estimation of the spindle condition and its prognosis can improve production efficiency and quality due to predictive maintenance planning. This paper proposes a method for predicting the remaining useful life (RUL) of machine tool spindle bearings using a combined calculation and experimental approach. The calculation model based on the ISO 281 standard uses monitored real loading conditions caused by the machining process and the machine tool operation. The model enables the updated calculation of the spindle lifetime L10h using real load distribution. Since the operation hours of the spindle are also monitored, the remaining useful life (RUL) of the spindle can be calculated. This RUL value is corrected using a bearing condition assessment based on the effective value of the vibration velocity RMS according to the ISO 20816 standard and measured data from the machine tool control system. The proposed method is tested on two different spindle types featuring three pieces of every type. The experimental results of six spindles are compared and validated with a concurrent blind evaluation conducted by a skilled expert. The validation shows a very good match of the proposed method and the expert opinion. The method combining a calculation of the spindle lifetime using monitored real load distribution and subsequent result correction using vibration signal enables the implementation of a full automated estimation of the spindle RUL.
Název v anglickém jazyce
Remaining Useful Life Estimation of Spindle Bearing Based on Bearing Load Calculation and Off-Line Condition Monitoring
Popis výsledku anglicky
Spindles are key components of machine tools. An efficient estimation of the spindle condition and its prognosis can improve production efficiency and quality due to predictive maintenance planning. This paper proposes a method for predicting the remaining useful life (RUL) of machine tool spindle bearings using a combined calculation and experimental approach. The calculation model based on the ISO 281 standard uses monitored real loading conditions caused by the machining process and the machine tool operation. The model enables the updated calculation of the spindle lifetime L10h using real load distribution. Since the operation hours of the spindle are also monitored, the remaining useful life (RUL) of the spindle can be calculated. This RUL value is corrected using a bearing condition assessment based on the effective value of the vibration velocity RMS according to the ISO 20816 standard and measured data from the machine tool control system. The proposed method is tested on two different spindle types featuring three pieces of every type. The experimental results of six spindles are compared and validated with a concurrent blind evaluation conducted by a skilled expert. The validation shows a very good match of the proposed method and the expert opinion. The method combining a calculation of the spindle lifetime using monitored real load distribution and subsequent result correction using vibration signal enables the implementation of a full automated estimation of the spindle RUL.
Klasifikace
Druh
J<sub>imp</sub> - Článek v periodiku v databázi Web of Science
CEP obor
—
OECD FORD obor
20205 - Automation and control systems
Návaznosti výsledku
Projekt
<a href="/cs/project/EF16_026%2F0008432" target="_blank" >EF16_026/0008432: Klastr 4.0 - Metodologie systémové integrace</a><br>
Návaznosti
P - Projekt vyzkumu a vyvoje financovany z verejnych zdroju (s odkazem do CEP)<br>S - Specificky vyzkum na vysokych skolach
Ostatní
Rok uplatnění
2023
Kód důvěrnosti údajů
S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů
Údaje specifické pro druh výsledku
Název periodika
Machines
ISSN
2075-1702
e-ISSN
2075-1702
Svazek periodika
11
Číslo periodika v rámci svazku
6
Stát vydavatele periodika
CH - Švýcarská konfederace
Počet stran výsledku
21
Strana od-do
1-21
Kód UT WoS článku
001015003200001
EID výsledku v databázi Scopus
2-s2.0-85163881459