Smart Counting Machines for Modular Industry 4.0 Packing Lines

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F68407700%3A21730%2F23%3A00374340" target="_blank" >RIV/68407700:21730/23:00374340 - isvavai.cz</a>

Výsledek na webu

<a href="https://doi.org/10.1016/j.ifacol.2023.10.1422" target="_blank" >https://doi.org/10.1016/j.ifacol.2023.10.1422</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.1016/j.ifacol.2023.10.1422" target="_blank" >10.1016/j.ifacol.2023.10.1422</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Smart Counting Machines for Modular Industry 4.0 Packing Lines

Popis výsledku v původním jazyce

The current volatility on the global market presents new challenges in production system engineering and control. On the one hand, packaging and packaging production systems must support increasing production volumes. On the other hand, market volatility requires more flexible production that is fragmented into smaller batches, which causes increased time, effort, and overall workload implied by changeovers between different production setups. Typically, it is not feasible to build a green-field generation of production sites that conforms to all design principles of Industry 4.0. Therefore, the addressed approach deals with a “smartification” of legacy hardware components, bridging multiple levels of the traditional automation pyramid, improving human-machine collaboration, and transforming human experience into a common shared knowledge base. In more detail, we are applying unsupervised learning methods to generalize individual machine settings into reusable and automatically applicable control setups and strategies. The core components of the addressed packing lines are counting machines that deliver the required portions of elements. The developed Smart Counting Machines retain current interfaces that are enhanced with new enhancements providing OPC UA communication and modular control layer. The realized solution has been deployed and tested in a real packing line of our industrial partner. The lessons learned in the presented mitigate barriers on the journey from the proof-of-concept phase to the full production deployment.

Název v anglickém jazyce

Smart Counting Machines for Modular Industry 4.0 Packing Lines

Popis výsledku anglicky

The current volatility on the global market presents new challenges in production system engineering and control. On the one hand, packaging and packaging production systems must support increasing production volumes. On the other hand, market volatility requires more flexible production that is fragmented into smaller batches, which causes increased time, effort, and overall workload implied by changeovers between different production setups. Typically, it is not feasible to build a green-field generation of production sites that conforms to all design principles of Industry 4.0. Therefore, the addressed approach deals with a “smartification” of legacy hardware components, bridging multiple levels of the traditional automation pyramid, improving human-machine collaboration, and transforming human experience into a common shared knowledge base. In more detail, we are applying unsupervised learning methods to generalize individual machine settings into reusable and automatically applicable control setups and strategies. The core components of the addressed packing lines are counting machines that deliver the required portions of elements. The developed Smart Counting Machines retain current interfaces that are enhanced with new enhancements providing OPC UA communication and modular control layer. The realized solution has been deployed and tested in a real packing line of our industrial partner. The lessons learned in the presented mitigate barriers on the journey from the proof-of-concept phase to the full production deployment.

Druh

D - Stať ve sborníku

CEP obor

—

OECD FORD obor

10201 - Computer sciences, information science, bioinformathics (hardware development to be 2.2, social aspect to be 5.8)

Projekt

<a href="/cs/project/EF16_026%2F0008432" target="_blank" >EF16_026/0008432: Klastr 4.0 - Metodologie systémové integrace</a><br>

Návaznosti

P - Projekt vyzkumu a vyvoje financovany z verejnych zdroju (s odkazem do CEP)

Rok uplatnění

2023

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název statě ve sborníku

22nd IFAC World Congress

ISBN

—

ISSN

2405-8963

e-ISSN

2405-8963

Počet stran výsledku

6

Strana od-do

2976-2981

Název nakladatele

Elsevier Ltd

Místo vydání

Oxford

Místo konání akce

Yokohama

Datum konání akce

9. 7. 2023

Typ akce podle státní příslušnosti

WRD - Celosvětová akce

Kód UT WoS článku

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