The Effect of the Return Material Implementation into the Production of Silumin Casts on Technological and Economic Indicators of Production Process 1

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F75081431%3A_____%2F22%3A00002331" target="_blank" >RIV/75081431:_____/22:00002331 - isvavai.cz</a>

Výsledek na webu

<a href="https://journals.pan.pl/dlibra/publication/140219/edition/122765/content" target="_blank" >https://journals.pan.pl/dlibra/publication/140219/edition/122765/content</a>

DOI - Digital Object Identifier

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Jazyk výsledku

angličtina

Název v původním jazyce

The Effect of the Return Material Implementation into the Production of Silumin Casts on Technological and Economic Indicators of Production Process 1

Popis výsledku v původním jazyce

The production of high pressure die casts also brings difficulties regarding the processing of the waste material. It is mainly formed by runners, overflows and other foundry supplements used and, in the case of machines using the cold chamber, also the remainder from this chamber. As this material is often returned to the production process, we refer to it as return material. In the production process, it is therefore essential to deal with the proportion issue of return material against primary material that can be added to the melt to maintain the required cast properties. The submitted article monitors the quality properties of the alloy, selected mechanical properties of casts and porosity depending on the proportion of the return material in the melt. At the same time, the material savings are evaluated with regards to the amount of waste and the economic burden of the foundries. To monitor the above-mentioned factors, series of casts were produced from the seven melting process variants with a variable ratio of return to the primary material. The proportion ratio of return material in the primary alloy was adjusted from 100% of the primary alloy to 100% of the return material in the melting process. It has been proven that with the increasing proportion of the return material, the chemical composition of the melt changes, the mechanical properties of the alloy decrease and the porosity of the casts increases. Based on the results of the tests and analyzes, the optimal ratio of return and primary material in the melting process has been determined. Considering the prescribed quality of the alloy and mechanical properties, concerning the economic indicator of the savings, the ratio is set at 70:30 [%] in favor of the primary material.

Název v anglickém jazyce

The Effect of the Return Material Implementation into the Production of Silumin Casts on Technological and Economic Indicators of Production Process 1

Popis výsledku anglicky

The production of high pressure die casts also brings difficulties regarding the processing of the waste material. It is mainly formed by runners, overflows and other foundry supplements used and, in the case of machines using the cold chamber, also the remainder from this chamber. As this material is often returned to the production process, we refer to it as return material. In the production process, it is therefore essential to deal with the proportion issue of return material against primary material that can be added to the melt to maintain the required cast properties. The submitted article monitors the quality properties of the alloy, selected mechanical properties of casts and porosity depending on the proportion of the return material in the melt. At the same time, the material savings are evaluated with regards to the amount of waste and the economic burden of the foundries. To monitor the above-mentioned factors, series of casts were produced from the seven melting process variants with a variable ratio of return to the primary material. The proportion ratio of return material in the primary alloy was adjusted from 100% of the primary alloy to 100% of the return material in the melting process. It has been proven that with the increasing proportion of the return material, the chemical composition of the melt changes, the mechanical properties of the alloy decrease and the porosity of the casts increases. Based on the results of the tests and analyzes, the optimal ratio of return and primary material in the melting process has been determined. Considering the prescribed quality of the alloy and mechanical properties, concerning the economic indicator of the savings, the ratio is set at 70:30 [%] in favor of the primary material.

Druh

J_SC - Článek v periodiku v databázi SCOPUS

CEP obor

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OECD FORD obor

20300 - Mechanical engineering

Projekt

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Návaznosti

V - Vyzkumna aktivita podporovana z jinych verejnych zdroju

Rok uplatnění

2022

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

Archives of Foundry Engineering

ISSN

1897-3310

e-ISSN

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Svazek periodika

22

Číslo periodika v rámci svazku

1

Stát vydavatele periodika

PL - Polská republika

Počet stran výsledku

8

Strana od-do

69-76

Kód UT WoS článku

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EID výsledku v databázi Scopus

2-s2.0-85128376594