Enhanced corrosion resistance of 2024 aluminum alloys with Cr2O3 thin layers by Atomic Layer Deposition

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F00216305%3A26620%2F26%3A0198672" target="_blank" >RIV/00216305:26620/26:0198672 - isvavai.cz</a>

Nalezeny alternativní kódy

RIV/00216275:25310/25:39923276

Výsledek na webu

<a href="https://www.sciencedirect.com/science/article/pii/S0010938X25004949" target="_blank" >https://www.sciencedirect.com/science/article/pii/S0010938X25004949</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.1016/j.corsci.2025.113167" target="_blank" >10.1016/j.corsci.2025.113167</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Enhanced corrosion resistance of 2024 aluminum alloys with Cr2O3 thin layers by Atomic Layer Deposition

Popis výsledku v původním jazyce

This research explores the use of chromium oxide (Cr2O3) thin layers grown by Atomic Layer Deposition (ALD) as protective coating to enhance the corrosion resistance of 2024 aluminum alloys. In order to obtain sufficiently dense and uniform Cr2O3 layers, the ALD process was tailored in terms of alloy surface pretreatment before the main Cr2O3 ALD process. The corrosion resistance of both Cr2O3 coated and non-coated aluminum alloys was evaluated in a corrosive 0.1 M KOH environment using in situ optical microscopy and ex situ surface analysis techniques, including X-ray Photoelectron Spectroscopy (XPS) and Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) and a neutral environment containing chlorides. Findings revealed that the Cr2O3-coated samples exhibited significantly reduced reactivity, highlighting the excellent corrosion protection provided by the Cr2O3 thin films. Although surface analysis revealed the presence of submicron defects within the Cr2O3 layer, which could act as corrosion initiation sites, the occurrence of these defects was mitigated with increasing Cr2O3 layer thickness. Additionally, after the corrosion test, an enrichment of copper and aluminum oxides at the layer surface was observed, suggesting preferential attack at intermetallic phases in corrosive environment.

Název v anglickém jazyce

Enhanced corrosion resistance of 2024 aluminum alloys with Cr2O3 thin layers by Atomic Layer Deposition

Popis výsledku anglicky

This research explores the use of chromium oxide (Cr2O3) thin layers grown by Atomic Layer Deposition (ALD) as protective coating to enhance the corrosion resistance of 2024 aluminum alloys. In order to obtain sufficiently dense and uniform Cr2O3 layers, the ALD process was tailored in terms of alloy surface pretreatment before the main Cr2O3 ALD process. The corrosion resistance of both Cr2O3 coated and non-coated aluminum alloys was evaluated in a corrosive 0.1 M KOH environment using in situ optical microscopy and ex situ surface analysis techniques, including X-ray Photoelectron Spectroscopy (XPS) and Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) and a neutral environment containing chlorides. Findings revealed that the Cr2O3-coated samples exhibited significantly reduced reactivity, highlighting the excellent corrosion protection provided by the Cr2O3 thin films. Although surface analysis revealed the presence of submicron defects within the Cr2O3 layer, which could act as corrosion initiation sites, the occurrence of these defects was mitigated with increasing Cr2O3 layer thickness. Additionally, after the corrosion test, an enrichment of copper and aluminum oxides at the layer surface was observed, suggesting preferential attack at intermetallic phases in corrosive environment.

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

20500 - Materials engineering

Projekt

—

Návaznosti

I - Institucionalni podpora na dlouhodoby koncepcni rozvoj vyzkumne organizace

Rok uplatnění

2025

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

Corrosion science

ISSN

0010-938X

e-ISSN

1879-0496

Svazek periodika

256

Číslo periodika v rámci svazku

November

Stát vydavatele periodika

GB - Spojené království Velké Británie a Severního Irska

Počet stran výsledku

10

Strana od-do

1-10

Kód UT WoS článku

001539207200001

EID výsledku v databázi Scopus

2-s2.0-105010309250