Evaluation of high-throughput columnar YSZ thermal barrier coatings deposited via axial plasma spraying of aqueous solution precursors

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F61389021%3A_____%2F25%3A00645048" target="_blank" >RIV/61389021:_____/25:00645048 - isvavai.cz</a>

Výsledek na webu

<a href="https://www.sciencedirect.com/science/article/pii/S0257897225004888" target="_blank" >https://www.sciencedirect.com/science/article/pii/S0257897225004888</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.1016/j.surfcoat.2025.132214" target="_blank" >10.1016/j.surfcoat.2025.132214</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Evaluation of high-throughput columnar YSZ thermal barrier coatings deposited via axial plasma spraying of aqueous solution precursors

Popis výsledku v původním jazyce

Yttria stabilized zirconia (YSZ) coatings with a columnar microstructure are desirable in gas turbine engine applications as they impart enhanced thermal cyclic fatigue (TCF) life to thermal barrier coatings (TBCs) to extend their durability under extreme conditions. Traditionally deposited via electron beam physical vapor deposition (EB-PVD), such columnar coatings have also been successfully deposited by suspension plasma spraying (SPS). However, the flammability of ethanol-based suspensions typically used to obtain columnar coatings by SPS has limited broader adoption of the latter. This study comprehensively investigates the recently reported use of aqueous solution precursors to deposit columnar TBCs by axial plasma spraying. One of the objectives is to establish a robust parametric window that enables the deposition of columnar TBCs via axial solution precursor plasma spraying (SPPS). The resulting coatings have been characterized via microstructural, phase (XRD, EBSD) and microhardness analysis. Furthermore, the erosion resistance and TCF life of these coatings have also been evaluated, accompanied by post-failure analysis to investigate the failure mechanisms. A comparison with the reported performance of SPS-deposited TBCs suggests that axial plasma spraying of powder-free aqueous solution precursors presents a potentially promising alternative to obtain columnar coatings with attractive throughputs for industrial applications.

Název v anglickém jazyce

Evaluation of high-throughput columnar YSZ thermal barrier coatings deposited via axial plasma spraying of aqueous solution precursors

Popis výsledku anglicky

Yttria stabilized zirconia (YSZ) coatings with a columnar microstructure are desirable in gas turbine engine applications as they impart enhanced thermal cyclic fatigue (TCF) life to thermal barrier coatings (TBCs) to extend their durability under extreme conditions. Traditionally deposited via electron beam physical vapor deposition (EB-PVD), such columnar coatings have also been successfully deposited by suspension plasma spraying (SPS). However, the flammability of ethanol-based suspensions typically used to obtain columnar coatings by SPS has limited broader adoption of the latter. This study comprehensively investigates the recently reported use of aqueous solution precursors to deposit columnar TBCs by axial plasma spraying. One of the objectives is to establish a robust parametric window that enables the deposition of columnar TBCs via axial solution precursor plasma spraying (SPPS). The resulting coatings have been characterized via microstructural, phase (XRD, EBSD) and microhardness analysis. Furthermore, the erosion resistance and TCF life of these coatings have also been evaluated, accompanied by post-failure analysis to investigate the failure mechanisms. A comparison with the reported performance of SPS-deposited TBCs suggests that axial plasma spraying of powder-free aqueous solution precursors presents a potentially promising alternative to obtain columnar coatings with attractive throughputs for industrial applications.

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

20506 - Coating and films

Projekt

—

Návaznosti

I - Institucionalni podpora na dlouhodoby koncepcni rozvoj vyzkumne organizace

Rok uplatnění

2025

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

Surface and Coatings Technology

ISSN

0257-8972

e-ISSN

1879-3347

Svazek periodika

509

Číslo periodika v rámci svazku

August

Stát vydavatele periodika

NL - Nizozemsko

Počet stran výsledku

14

Strana od-do

132214

Kód UT WoS článku

001483805100001

EID výsledku v databázi Scopus

2-s2.0-105003759276