Influence of pulsed current GTAW-WAAM process parameters on the single layer bead geometry and multi bead multi-layer deposition of a nickel-based superalloy

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F61989100%3A27230%2F24%3A10254741" target="_blank" >RIV/61989100:27230/24:10254741 - isvavai.cz</a>

Výsledek na webu

<a href="https://doi.org/10.1016/j.mtcomm.2024.108824" target="_blank" >https://doi.org/10.1016/j.mtcomm.2024.108824</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.1016/j.mtcomm.2024.108824" target="_blank" >10.1016/j.mtcomm.2024.108824</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Influence of pulsed current GTAW-WAAM process parameters on the single layer bead geometry and multi bead multi-layer deposition of a nickel-based superalloy

Popis výsledku v původním jazyce

Wire + arc additive manufacturing (WAAM) is a state-of-the-art and highly efficient technique utilized to produce near net-shaped products on a large scale, employing a layer-by-layer approach. This research used pulsed current mode welding for single-layer bead-on-plate experiments to optimise the process parameters for WAAM of Hastelloy C-276. The effect of process parameters including pulsed current, pulsed frequency, and pulse duty cycle was systematically investigated on the weld appearance, depth of penetration, layer width, and layer height. The optimisation of single layer experimental runs was conducted using Box-Behnken designs (BBD) and the response surface method to construct several regression models. An analysis of variance was employed to validate the accuracy of both the measured and generated models. The BBD results indicate that interactions have a more significant impact on the peak current parameter than the resulting impact of pulse duty cycle and frequency. Validation tests were performed on the model with the optimal process variables that were identified, and its mechanical and metallurgical properties were analysed. Macrostructure and microstructural analysis of the single layer showed that the specified process parameters led to acceptable base metal fusion and bead is free from cracking. There was a considerable decrease in elemental segregation while using the pulse mode technique. Finer grain structure and reduced microsegregation enhance the hardness. Further residual stress (RS) at weld bead and base plate was 213 MPa and -240 MPa. Nonhomogeneous heat transfer during welding affects RS compressive and tensile characteristics. WAAM printing quality requires precise control of LH, LW, and DOP. This research aimed to propose suitable parameter values for manufacturing WAAM component for usage in chemical processing, nuclear, marine, and industrial settings by using unique pulsing features.

Název v anglickém jazyce

Influence of pulsed current GTAW-WAAM process parameters on the single layer bead geometry and multi bead multi-layer deposition of a nickel-based superalloy

Popis výsledku anglicky

Wire + arc additive manufacturing (WAAM) is a state-of-the-art and highly efficient technique utilized to produce near net-shaped products on a large scale, employing a layer-by-layer approach. This research used pulsed current mode welding for single-layer bead-on-plate experiments to optimise the process parameters for WAAM of Hastelloy C-276. The effect of process parameters including pulsed current, pulsed frequency, and pulse duty cycle was systematically investigated on the weld appearance, depth of penetration, layer width, and layer height. The optimisation of single layer experimental runs was conducted using Box-Behnken designs (BBD) and the response surface method to construct several regression models. An analysis of variance was employed to validate the accuracy of both the measured and generated models. The BBD results indicate that interactions have a more significant impact on the peak current parameter than the resulting impact of pulse duty cycle and frequency. Validation tests were performed on the model with the optimal process variables that were identified, and its mechanical and metallurgical properties were analysed. Macrostructure and microstructural analysis of the single layer showed that the specified process parameters led to acceptable base metal fusion and bead is free from cracking. There was a considerable decrease in elemental segregation while using the pulse mode technique. Finer grain structure and reduced microsegregation enhance the hardness. Further residual stress (RS) at weld bead and base plate was 213 MPa and -240 MPa. Nonhomogeneous heat transfer during welding affects RS compressive and tensile characteristics. WAAM printing quality requires precise control of LH, LW, and DOP. This research aimed to propose suitable parameter values for manufacturing WAAM component for usage in chemical processing, nuclear, marine, and industrial settings by using unique pulsing features.

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

20300 - Mechanical engineering

Projekt

—

Návaznosti

I - Institucionalni podpora na dlouhodoby koncepcni rozvoj vyzkumne organizace

Rok uplatnění

2024

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

Materials Today Communications

ISSN

2352-4928

e-ISSN

—

Svazek periodika

39

Číslo periodika v rámci svazku

červen 2024

Stát vydavatele periodika

NL - Nizozemsko

Počet stran výsledku

27

Strana od-do

108824

Kód UT WoS článku

001230590300001

EID výsledku v databázi Scopus

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