Optimized Design of Source Energy for Manufacturing Machine by Digital Numerical Control

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F61989100%3A27240%2F23%3A10252682" target="_blank" >RIV/61989100:27240/23:10252682 - isvavai.cz</a>

Výsledek na webu

<a href="https://journal.ump.edu.my/ijame/article/view/8692" target="_blank" >https://journal.ump.edu.my/ijame/article/view/8692</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.15282/ijame.20.1.2023.12.0797" target="_blank" >10.15282/ijame.20.1.2023.12.0797</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Optimized Design of Source Energy for Manufacturing Machine by Digital Numerical Control

Popis výsledku v původním jazyce

- The quality of the power supplied to the machining center is a key factor in determining the accuracy of the machine&apos;s operation. The precision of the machining center is to ensure that the spindle accuracy is less than 3 microns. This study proposes a digital numerical control system to control the quality of the power supply and control the accuracy of the spindle axis of the machining center to monitor the measurement results in real time. The computer vision system is set up according to the artificial intelligent (AI) technique to recognize human face objects and control the position of the processor respectively on each line. The online measurement system follows the digital numerical control (DNC) system applied at each processing line, measuring product dimensions, measuring conditions for setting up machining tools, and measuring machine coordinates. The system operates fully automatically, eliminating dependence on operator skill, and facilitating operation in control of machining conditions. Improve machining center operator satisfaction. After implementation of the improvement options, total cost down 1.740 USD per year, the monthly repair cost due to broken drill, spindle alignment decreased from $5000 to $3,300 per month. The scrap rate related to the hole size decreased from 0.47% to 0.23% (cost down $35 per month). Downtime for repair reduced from 20 hours per month to 7.5 hours per month (cost down $10 per month). Broken drill rate was reduced from 0.20% to 0.06% (cost down $100 per month).

Název v anglickém jazyce

Optimized Design of Source Energy for Manufacturing Machine by Digital Numerical Control

Popis výsledku anglicky

- The quality of the power supplied to the machining center is a key factor in determining the accuracy of the machine&apos;s operation. The precision of the machining center is to ensure that the spindle accuracy is less than 3 microns. This study proposes a digital numerical control system to control the quality of the power supply and control the accuracy of the spindle axis of the machining center to monitor the measurement results in real time. The computer vision system is set up according to the artificial intelligent (AI) technique to recognize human face objects and control the position of the processor respectively on each line. The online measurement system follows the digital numerical control (DNC) system applied at each processing line, measuring product dimensions, measuring conditions for setting up machining tools, and measuring machine coordinates. The system operates fully automatically, eliminating dependence on operator skill, and facilitating operation in control of machining conditions. Improve machining center operator satisfaction. After implementation of the improvement options, total cost down 1.740 USD per year, the monthly repair cost due to broken drill, spindle alignment decreased from $5000 to $3,300 per month. The scrap rate related to the hole size decreased from 0.47% to 0.23% (cost down $35 per month). Downtime for repair reduced from 20 hours per month to 7.5 hours per month (cost down $10 per month). Broken drill rate was reduced from 0.20% to 0.06% (cost down $100 per month).

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

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OECD FORD obor

20201 - Electrical and electronic engineering

Projekt

—

Návaznosti

S - Specificky vyzkum na vysokych skolach

Rok uplatnění

2023

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

International Journal of Automotive and Mechanical Engineering

ISSN

2229-8649

e-ISSN

2180-1606

Svazek periodika

20

Číslo periodika v rámci svazku

1

Stát vydavatele periodika

MY - Malajsie

Počet stran výsledku

15

Strana od-do

10307-10321

Kód UT WoS článku

000986305500001

EID výsledku v databázi Scopus

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