High-pressure flank cooling and chip morphology in turning Alloy 718

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F68407700%3A21220%2F21%3A00351447" target="_blank" >RIV/68407700:21220/21:00351447 - isvavai.cz</a>

Výsledek na webu

<a href="https://doi.org/10.1016/j.cirpj.2021.08.012" target="_blank" >https://doi.org/10.1016/j.cirpj.2021.08.012</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.1016/j.cirpj.2021.08.012" target="_blank" >10.1016/j.cirpj.2021.08.012</a>

Jazyk výsledku

angličtina

Název v původním jazyce

High-pressure flank cooling and chip morphology in turning Alloy 718

Popis výsledku v původním jazyce

The use of cutting fluids is commonly considered a necessity while machining Heat Resistant Super Alloys (HRSA). Specifically, cutting fluids applied under high-pressure, which for many decades have been the solution for the most demanding applications. The results might be diverse and vary between applications, but typically leads to improved tool life, enhanced chip breakability, lower temperature in the cutting zone and better surface quality of the finished product. The available high-pressure cutting fluid delivery systems are usually designed with the intention to improve the cutting fluid penetration at the vicinity of the cutting edge on the rake face side of the insert. However, there has been limited interest in investigating high-pressure cutting fluid applied to its flank face. Both specifically and in combination with cutting fluid directed to the rake face. In this study, the focus has been to investigate the chip formation process during the turning of Alloy 718 (Inconel 718). Particularly, for a defined turning operation where high-pressure cutting fluid is applied to the flank side as well as the rake side of an uncoated carbide insert. Several combinations of pressure levels and jet directions were investigated. The corresponding effects on the tool-chip contact zone and chip characteristics were studied for two cutting speeds. The results of the investigation showed a substantial improvement in lowering the tool-chip contact area at a rake pressure of 16 MPa. At which pressure, additional cutting fluid applied to the flank at a moderate pressure of 8 MPa had no dominant effect on chip formation (chip break). However, flank cooling of the cutting zone supports chip segmentation and thus indirectly chip breakability. For cutting fluid applied to the rake side at a more moderate pressure of 8 MPa, more prominent effects on the insert became apparent when additional cutting fluid was applied to the flank side.

Název v anglickém jazyce

High-pressure flank cooling and chip morphology in turning Alloy 718

Popis výsledku anglicky

The use of cutting fluids is commonly considered a necessity while machining Heat Resistant Super Alloys (HRSA). Specifically, cutting fluids applied under high-pressure, which for many decades have been the solution for the most demanding applications. The results might be diverse and vary between applications, but typically leads to improved tool life, enhanced chip breakability, lower temperature in the cutting zone and better surface quality of the finished product. The available high-pressure cutting fluid delivery systems are usually designed with the intention to improve the cutting fluid penetration at the vicinity of the cutting edge on the rake face side of the insert. However, there has been limited interest in investigating high-pressure cutting fluid applied to its flank face. Both specifically and in combination with cutting fluid directed to the rake face. In this study, the focus has been to investigate the chip formation process during the turning of Alloy 718 (Inconel 718). Particularly, for a defined turning operation where high-pressure cutting fluid is applied to the flank side as well as the rake side of an uncoated carbide insert. Several combinations of pressure levels and jet directions were investigated. The corresponding effects on the tool-chip contact zone and chip characteristics were studied for two cutting speeds. The results of the investigation showed a substantial improvement in lowering the tool-chip contact area at a rake pressure of 16 MPa. At which pressure, additional cutting fluid applied to the flank at a moderate pressure of 8 MPa had no dominant effect on chip formation (chip break). However, flank cooling of the cutting zone supports chip segmentation and thus indirectly chip breakability. For cutting fluid applied to the rake side at a more moderate pressure of 8 MPa, more prominent effects on the insert became apparent when additional cutting fluid was applied to the flank side.

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

20301 - Mechanical engineering

Projekt

<a href="/cs/project/EF16_026%2F0008396" target="_blank" >EF16_026/0008396: Nové nanostruktury pro inženýrské aplikace umožněné kombinací moderních technologií a pokročilých simulací</a><br>

Návaznosti

P - Projekt vyzkumu a vyvoje financovany z verejnych zdroju (s odkazem do CEP)

Rok uplatnění

2021

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

CIRP Journal of Manufacturing Science and Technology

ISSN

1755-5817

e-ISSN

—

Svazek periodika

35

Číslo periodika v rámci svazku

November

Stát vydavatele periodika

NL - Nizozemsko

Počet stran výsledku

16

Strana od-do

659-674

Kód UT WoS článku

000704828400002

EID výsledku v databázi Scopus

2-s2.0-85115002466