Characterization of Hexagonal Close-Packed Zn-Cu-Ti Alloy Pyramid Drawpieces in Single-Point Incremental Sheet Forming Process

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F68407700%3A21220%2F25%3A00384664" target="_blank" >RIV/68407700:21220/25:00384664 - isvavai.cz</a>

Výsledek na webu

<a href="https://doi.org/10.3390/ma18133078" target="_blank" >https://doi.org/10.3390/ma18133078</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.3390/ma18133078" target="_blank" >10.3390/ma18133078</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Characterization of Hexagonal Close-Packed Zn-Cu-Ti Alloy Pyramid Drawpieces in Single-Point Incremental Sheet Forming Process

Popis výsledku v původním jazyce

Incremental sheet forming technology is finding increasing application in the production of components in many industries. This article presents the analysis of the formability of 0.68-mm-thick Zn-Cu-Ti alloy sheets during the single-point incremental forming (SPIF) of pyramid-shaped drawpieces. Basic mechanical properties of sheets were determined in a uniaxial tensile test. Formability tests were carried out using the Erichsen and Fukui methods. SPIF tests were carried out under the conditions of variable process parameters: tool diameter (12 and 20 mm), feed rate (500-3000 mm/min), tool rotational speed (250-3000 rpm), and step size (0.1-1.2 mm). The effect of SPIF process parameters on the value of basic mechanical parameters, maximum deviation of the measured wall profile from the ideal profile, limit-forming angle, and surface roughness of pyramid-shaped drawpieces was determined. It was found that increasing the step size resulted in a decrease in the value of the limit-forming angle. Both the step size and the tool rotational speed contribute to the increase of the maximum wall deviation. However, the use of higher feed rates and a larger tool diameter caused its reduction. Higher values of arithmetic mean surface roughness Ra were found for the outer surface of drawpieces. The use of a smaller step size with a larger tool diameter caused a reduction in the Ra value of the drawpiece wall. Based on the obtained results, it can be concluded that the Zn-Cu-Ti alloy demonstrates good suitability for SPIF when proper process parameters and sheet orientation are selected. An appropriate combination of tool diameter, feed rate, step size, and sample orientation can ensure the desired balance between dimensional accuracy, mechanical strength, and surface quality of the formed components.

Název v anglickém jazyce

Characterization of Hexagonal Close-Packed Zn-Cu-Ti Alloy Pyramid Drawpieces in Single-Point Incremental Sheet Forming Process

Popis výsledku anglicky

Incremental sheet forming technology is finding increasing application in the production of components in many industries. This article presents the analysis of the formability of 0.68-mm-thick Zn-Cu-Ti alloy sheets during the single-point incremental forming (SPIF) of pyramid-shaped drawpieces. Basic mechanical properties of sheets were determined in a uniaxial tensile test. Formability tests were carried out using the Erichsen and Fukui methods. SPIF tests were carried out under the conditions of variable process parameters: tool diameter (12 and 20 mm), feed rate (500-3000 mm/min), tool rotational speed (250-3000 rpm), and step size (0.1-1.2 mm). The effect of SPIF process parameters on the value of basic mechanical parameters, maximum deviation of the measured wall profile from the ideal profile, limit-forming angle, and surface roughness of pyramid-shaped drawpieces was determined. It was found that increasing the step size resulted in a decrease in the value of the limit-forming angle. Both the step size and the tool rotational speed contribute to the increase of the maximum wall deviation. However, the use of higher feed rates and a larger tool diameter caused its reduction. Higher values of arithmetic mean surface roughness Ra were found for the outer surface of drawpieces. The use of a smaller step size with a larger tool diameter caused a reduction in the Ra value of the drawpiece wall. Based on the obtained results, it can be concluded that the Zn-Cu-Ti alloy demonstrates good suitability for SPIF when proper process parameters and sheet orientation are selected. An appropriate combination of tool diameter, feed rate, step size, and sample orientation can ensure the desired balance between dimensional accuracy, mechanical strength, and surface quality of the formed components.

Druh

J_imp - Článek v periodiku v databázi Web of Science

CEP obor

—

OECD FORD obor

20301 - Mechanical engineering

Projekt

—

Návaznosti

S - Specificky vyzkum na vysokych skolach

Rok uplatnění

2025

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název periodika

Materials

ISSN

1996-1944

e-ISSN

1996-1944

Svazek periodika

18

Číslo periodika v rámci svazku

13

Stát vydavatele periodika

CH - Švýcarská konfederace

Počet stran výsledku

26

Strana od-do

—

Kód UT WoS článku

001526435500001

EID výsledku v databázi Scopus

2-s2.0-105010336421