Investigating the Application of 3D-EHLA for Microstructure Control in Large-Scale Additive Manufacturing

Kód výsledku v IS VaVaI

<a href="https://www.isvavai.cz/riv?ss=detail&h=RIV%2F68407700%3A21340%2F24%3A00379053" target="_blank" >RIV/68407700:21340/24:00379053 - isvavai.cz</a>

Výsledek na webu

<a href="https://doi.org/10.59499/EP246283203" target="_blank" >https://doi.org/10.59499/EP246283203</a>

DOI - Digital Object Identifier

<a href="http://dx.doi.org/10.59499/EP246283203" target="_blank" >10.59499/EP246283203</a>

Jazyk výsledku

angličtina

Název v původním jazyce

Investigating the Application of 3D-EHLA for Microstructure Control in Large-Scale Additive Manufacturing

Popis výsledku v původním jazyce

Conventional powder Laser-Based Directed Energy Deposition (DED-LB) has revolutionized Additive Manufacturing (AM) by enabling the fabrication of large, support-free geometries and minimizing material waste through targeted deposition. Despite these advantages, conventional DED-LB faces challenges in microstructure control, primarily due to high heat inputs, limiting fine adjustments and compromising material integrity. In this work, the transformative potential of Ponticon’s 3D Extreme High-Speed Laser Metal Deposition (EHLA) for large-scale applications is investigated, highlighting its capabilities in both, deposition performance and microstructural control. 3D-EHLA’s high feed rates, reaching up to 200 m/min, not only significantly enhance deposition performance but also enable precise control over microstructures, thanks to a two-order-of-magnitude increase in cooling rates. As a result, tailored microstructures enable local modification of mechanical properties through process parameter adoption. This innovation addresses the limitations of conventional DED-LB, providing a viable solution for high-end large-scale AM components.

Název v anglickém jazyce

Investigating the Application of 3D-EHLA for Microstructure Control in Large-Scale Additive Manufacturing

Popis výsledku anglicky

Conventional powder Laser-Based Directed Energy Deposition (DED-LB) has revolutionized Additive Manufacturing (AM) by enabling the fabrication of large, support-free geometries and minimizing material waste through targeted deposition. Despite these advantages, conventional DED-LB faces challenges in microstructure control, primarily due to high heat inputs, limiting fine adjustments and compromising material integrity. In this work, the transformative potential of Ponticon’s 3D Extreme High-Speed Laser Metal Deposition (EHLA) for large-scale applications is investigated, highlighting its capabilities in both, deposition performance and microstructural control. 3D-EHLA’s high feed rates, reaching up to 200 m/min, not only significantly enhance deposition performance but also enable precise control over microstructures, thanks to a two-order-of-magnitude increase in cooling rates. As a result, tailored microstructures enable local modification of mechanical properties through process parameter adoption. This innovation addresses the limitations of conventional DED-LB, providing a viable solution for high-end large-scale AM components.

Druh

D - Stať ve sborníku

CEP obor

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OECD FORD obor

20501 - Materials engineering

Projekt

—

Návaznosti

S - Specificky vyzkum na vysokych skolach

Rok uplatnění

2024

Kód důvěrnosti údajů

S - Úplné a pravdivé údaje o projektu nepodléhají ochraně podle zvláštních právních předpisů

Název statě ve sborníku

Euro PM2024 Proceedings, Individual Papers

ISBN

978-1-899072-58-3

ISSN

—

e-ISSN

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Počet stran výsledku

8

Strana od-do

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Název nakladatele

EPMA

Místo vydání

Stockholm

Místo konání akce

Malmo

Datum konání akce

29. 9. 2024

Typ akce podle státní příslušnosti

WRD - Celosvětová akce

Kód UT WoS článku

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